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3D Concrete Printing (2021-07)

A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics

10.3390/ma14143800

 Rehman Atta,  Kim Jung-Hoon
Journal Article - Materials, Vol. 14, Iss. 14

Abstract

This paper provides a state-of-the-art report on the up-to-date research on the emerging 3D concrete printing technology from the concrete materials perspective. It reviews the recent research focused on understanding and characterizing the rheological necessities of the concrete printing process and discusses how the researchers are tailoring compatible mix proportions for the 3D concrete printing process by using eco-friendly binders, waste aggregates, chemical admixtures, and nano-additives. This paper systematically evaluates anisotropic behavior in the mechanical properties of printed concrete and establishes an order for anisotropic behavior in the compressive, flexural, and tensile strengths along three different axes (X, Y, and Z axes) of printed concrete. It evaluates the ratio of flexural strength to the compressive strength of printed concrete along the above three axes. This article explains the influence of variation of printing process parameters on the mechanical properties and discusses reinforcement approaches used for increasing structural performance. The microstructure at the interface of adjacent layers and also at the interface of the reinforcement-cement matrix is discussed. The recent research on the durability performance of printed concrete is critically discussed and future research needs for 3D concrete printing are identified in this paper.

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  75. Oulkhir Fatima, Rihani Nadir, Akhrif Iatimad, Jai Mostapha (2025-01)
    Integration of Earth-Based Materials in 3D Concrete Printing:
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  76. Sun Junbo, Wang Yufei, Yang Xin, Wang Haihong et al. (2025-01)
    Red Mud Utilization in Fiber-Reinforced 3D Printed Concrete:
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  77. Vysochinskiy Dmitry, Madsen Gunnar, Lande Ingrid (2025-01)
    An Experimental Study of Consistency and Strength Variation of 3D Printed Concrete Mixes
  78. Nan Bo, Qiao Youxin, Leng Junjie, Bai Yikui (2025-01)
    Advancing Structural Reinforcement in 3D Printed Concrete:
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  79. Shahzad Qamar, Li Fangyuan (2025-01)
    Impact of Concrete Interfaces on the Mechanical Performance of 3D Printed Concrete Structures
  80. Sakhare Vishakha, Najar Mohamed, Deshpande Sachin (2024-12)
    Printing Performance of 3D Printed Geopolymer Through Pumpability, Extrudability, Buildability Properties:
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  81. Tarhan Yeşim, Tarhan İsmail, Şahin Remzi (2024-12)
    Comprehensive Review of Binder Matrices in 3D Printing Construction:
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  82. Tarhan Yeşim, Şahin Remzi (2024-12)
    The Impact of Air-Entraining on Frost-Endurance in 3D Printed Concrete:
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  83. Luo Surong, Li Wenqiang, Cai Yili, Zhang Kaijian (2024-12)
    Effects of Carbonated Recycled Sand on the Interfacial Bonding Performance of 3D Printed Cement-Based Material
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    Comprehensive Review of 3D Printed Concrete, Life Cycle Assessment, AI and ML Models:
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    3D Printing with Geopolymer-Stabilized Excavated Earth:
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  86. Ali Mohd, Rub Rashid, Banat Fawzi, Kim Tae-Yeon (2024-11)
    Enhancing the Printing Quality and Mechanical Properties of 3D Printed Cement Composites with Date-Syrup-Based Graphene-Coated-Sand Hybrid
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    Effect of Hydroxypropyl-Methylcellulose and Aggregate Volume on Fresh and Hardened Properties of 3D Printable Concrete
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    Rheological and Mechanical Properties of Polyformaldehyde-Fiber-Reinforced 3D Printed High-Strength Concrete with the Addition of Fly-Ash
  89. Venugopal Reddy P., Nakkeeran G., Roy Dipankar, Alaneme George (2024-11)
    Evaluating the Use of Recycled Fine Aggregates in 3D Printing:
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  90. Dams Barrie, Chen Binling, Kaya Yusuf, Shepherd Paul et al. (2024-11)
    The Rise of Aerial Additive Manufacturing in Construction:
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  91. Lucas Sandra (2024-11)
    From 3D to 5D Printing:
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  92. Li L., Fang Z., Chu S., Kwan Albert (2024-11)
    Improving Mechanical Properties of 3D Printed Mortar by Exploiting Synergistic Effects of Fly-Ash-Microsphere and Nano-Silica
  93. Yasin Mazhar, Siddiqi Zahid, Ur Rehman Atteq, Noshin Sadaf et al. (2024-11)
    Innovative Early-Age Mechanical Properties of 3D Printable Mortar Enhanced with SBR-Latex and Kaolin
  94. Soave Francesco, Muciaccia Giovanni, Ferrara Liberato (2024-11)
    An Indirect Methodology to Evaluate the Rheological Properties of a Digitally Fabricated Concrete Incorporating Corrosion Inhibitors
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    Study on the Compression Performance of 3D Printing Concrete Permanent Formwork Composite Columns
  96. Shahzad Qamar, Li Fangyuan (2024-11)
    Assessing the Load-Bearing Capacity of 3D Printed Concrete at Early-Ages:
    An Innovative Approach
  97. Fasihi Ali, Libre Nicolas (2024-10)
    Interaction Between Material and Process-Parameters During 3D Concrete-Extrusion-Process
  98. Yang Yekai, Zhang Chiyu, Liu Zhongxian, Dong Liang et al. (2024-10)
    Effect of Hydration Process on the Inter-Layer Bond Tensile Mechanical Properties of Ultra-High-Performance Concrete for 3D Printing
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    Testing Mortars for 3D Printing:
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  100. Sahai Rajan, Bisht Ravindra, Kumar Shivam, Singh Siddharth et al. (2024-10)
    Modeling and Simulation of 3D Printed Concrete Layers and Validation Using Gantry Robotic Printer
  101. Li Shuai, Lan Tian, Nguyen Hung-Xuan, Tran Jonathan (2024-10)
    Frontiers in Construction 3D Printing:
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  102. Sun Junbo, Zhang Yanling, Wu Qi, Wang Yufei et al. (2024-10)
    3D Printed Concrete Incorporating Waste-Rubber:
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  103. Over Derya, Ozbakan Nesil, Bustani Mehmet, Karali Bulut (2024-10)
    An Investigation of Rheological Properties and Sustainability of Various 3D Printing Concrete Mixtures with Alternative Binders and Rheological Modifiers
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    Effect of Fly-Ash and Ground Waste Glass as Cement Replacement in Concrete 3D Printing for Sustainable Construction
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    Eco-Friendly 3D Printed Concrete Using Steel-Slag-Aggregate:
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    Correlation of Continuously Measured In-Line Process Parameters and Extruded Geometry in 3D Concrete Printing Experiments
  107. Rehman Atta, Kim Ik-Gyeom, Kim Jung-Hoon (2024-09)
    Exploring the Impact of the Pumping Process on the Structural Build-Up in the Context of 3D Concrete Printing
  108. Sovetova Meruyert, Kaiser Calautit John (2024-08)
    Thermal and Energy Efficiency in 3D Printed Buildings:
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  109. Ler Kee-Hong, Ma Chau-Khun, Chin Chee-Long, Ibrahim Izni et al. (2024-08)
    Porosity and Durability Tests on 3D Printing Concrete:
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  110. Rehman Saif, Riaz Raja, Usman Muhammad, Kim In-Ho (2024-08)
    Augmented Data-Driven Approach Towards 3D Printed Concrete Mix Prediction
  111. Aghaee Kamran, Li Linfei, Roshan Alireza, Namakiaraghi Parsa (2024-08)
    Additive Manufacturing Evolution in Construction:
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  112. Lyu Xin, Elchalakani Mohamed, Wang Xiangyu, Sun Junbo et al. (2024-07)
    Mechanical Performance and Anisotropic Analysis of Rubberised 3D Printed Concrete Incorporating PP-Fiber
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    Time-Dependent Buildability Evaluation of 3D Printed Concrete:
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  114. Sahai Rajan, Bisht Ravindra, Singh Siddharth, Panigrahi Soraj (2024-07)
    Design-Analysis and Development of a Gantry Robot for Multi-Layer 3D Concrete Printing with Simulation and Experimental Validation
  115. Givkashi Mohammad, Tohidloo Mohammad (2024-07)
    The Effect of Freeze-Thaw-Cycles and Sulfuric-Acid-Attack Separately on the Compressive Strength and Microstructure of 3D Printed Air-Entrained Concrete
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    An Analysis of Penetrometer-Test Methods for Structural Build-Up in Stiff and Accelerated 3D Concrete Printing Mixtures
  117. Barve Prasad, Bahrami Alireza, Shah Santosh (2024-07)
    A Comprehensive Review on Effects of Material-Composition, Mix-Design, and Mixing-Regimes on Rheology of 3D Printed Geopolymer Concrete
  118. Bong Shin, Du Hongjian (2024-06)
    Sustainable Additive Manufacturing of Concrete with Low-Carbon Materials
  119. Gu Yucun, Khayat Kamal (2024-06)
    Effect of Superabsorbent Polymer on 3D Printing Characteristics as Rheology-Modified-Agent
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    Mechanical Properties and Freezing and Thawing Behavior of 3D Printing Concrete Containing Recycled Fine Aggregates from Construction and Demolition Waste
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    Developing an Appropriate Concrete Mix for 3D Concrete Printing
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    Structuration and Yield Strength Characterization of Hybrid Alkali-Activated Cement Composites for Ultra-Rapid 3D Construction Printing
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    Comparative Analysis of Structural Build-Up in One-Component Stiff and Two-Component Shotcrete-Accelerated Set-on-Demand Mixtures for 3D Concrete Printing
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    Quality-Control-Tests of Fresh 3D Printable Cement-Based Materials
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    Extrudability Window and Off-Line Test-Methods to Predict Buildability of 3D Printing Concrete
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    Effect of Absorption Kinetics of Superabsorbent Polymers on Printability and Inter-Layer Bond of 3D Printing Concrete
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    A Comprehensive Review on Fresh and Rheological Properties of 3D Printable Cementitious Composites
  128. Jhun Jihye, Lee Dong-Hyun, Rehman Atta, Kang Seungwoo et al. (2024-05)
    Development of a Real-Time Geometric Quality Monitoring System for Extruded Filaments of 3D Concrete Printing Construction
  129. Oulkhir Fatima, Akhrif Iatimad, Jai Mostapha (2024-05)
    3D Concrete Printing Success:
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  130. Stout Ivy, Godfrey Grant, Dayley Jenna, Rodriguez Dexter et al. (2024-05)
    Concrete Mixture Properties and Designs for Additive Manufacturing:
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  131. Lu Ming, Wu Hao, Yuan Philip (2024-05)
    Optimization for Industrial Robot Joint Movement in Non-Horizontal 3D Printing Application
  132. Hassan Habibelrahman, Rodriguez-Ubinas Edwin, Tamimi Adil, Trepci Esra et al. (2024-04)
    Towards Innovative and Sustainable Buildings:
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    Understanding and Modeling the Plastic Deformation of 3D Printed Concrete Based on Viscoelastic Creep Behavior
  134. Alhaidary Haidar (2024-03)
    Three-Dimensional Concrete Printing as a Construction-Automation-Strategy and Assessments from a Case Study Building
  135. Aramburu Amaia, Calderon-Uriszar-Aldaca Iñigo, Puente Iñigo, Castano-Alvarez Ruben (2024-03)
    Effects of 3D Printing on the Tensile Splitting Strength of Concrete Structures
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    Inter-Layer Mechanical Performance of 3D Printed Cementitious Systems:
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  137. Colyn Markus, Zijl Gideon, Babafemi Adewumi (2024-02)
    Fresh and Strength Properties of 3D Printable Concrete Mixtures Utilising a High Volume of Sustainable Alternative Binders
  138. Rehman Atta, Kim Ik-Gyeom, Kim Jung-Hoon (2024-01)
    Towards Full Automation in 3D Concrete Printing Construction:
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  139. Vaněk Vojtěch, Chomová Štěpánka, Pěnčík Jan (2024-01)
    Additive Technologies in Construction:
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    Aspects of Waste-Material-Utilization and 3D Concrete Printer Development-Approach:
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  141. Özalp Fatih (2024-01)
    Mechanical Behavior and Permeability Properties of Sustainable and High-Performance Anisotropic Three-Dimensional Printable Concrete
  142. Sedghi Reza, Rashidi Kourosh, Hojati Maryam (2024-01)
    Large-Scale 3D Wall Printing:
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  143. Khan Shayan, Ghazi Syed, Amjad Hassan, Imram Muhammad et al. (2023-12)
    Emerging Horizons in 3D Printed Cement-Based Materials with Nano-Material-Integration:
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  144. Pham Thi, Trinh Duy, Do Trong, Huang Jie (2023-12)
    Flexural Behavior of Printed Concrete Wide Beams with Dispersed Fibers-Reinforced
  145. Rocha Douglas, Faria Paulina, Lucas Sandra (2023-12)
    Additive Manufacturing of Earth-Based Materials:
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    Application of Metaheuristic Optimization Algorithms in Predicting the Compressive Strength of 3D Printed Fiber-Reinforced Concrete
  147. Li Zihan, Liu Huanbao, Nie Ping, Cheng Xiang et al. (2023-12)
    Mechanical Properties of Concrete Reinforced with High-Performance Micro-Particles for 3D Concrete Printing
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    Evaluation of the Effect of Rubber-Waste-Particles on the Rheological and Mechanical Properties of Cementitious Materials for 3D Printing
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    Structural Performance-Based 3D Concrete Printing for an Efficient Concrete Beam
  150. Shahmirzadi Mohsen, Gholampour Aliakbar, Kashani Alireza, Ngo Tuan (2023-10)
    Geopolymer Mortars for Use in Construction 3D Printing:
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  151. Zhou Yi, Althoey Fadi, Alotaibi Badr, Gamil Yaser et al. (2023-10)
    An Overview of Recent Advancements in Fiber-Reinforced 3D Printing Concrete
  152. Şahin Hatice, Mardani Ali (2023-10)
    How Does Rheological Behavior Affect the Inter-Layer Bonding Strength of 3DPC Mixtures?
  153. Zafar Muhammad, Bakhshi Amir, Hojati Maryam (2023-10)
    Printability and Shape Fidelity Evaluation of Self-Reinforced Engineered Cementitious Composites
  154. Sedghi Reza, Zafar Muhammad, Hojati Maryam (2023-10)
    Exploring Fresh and Hardened Properties of Sustainable 3D Printed Lightweight Cementitious Mixtures
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    3D Printing of an Iron-Rich Slag-Based Hybrid Mortar:
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  156. Cuevas Villalobos Karla, Weinhold Joachim, Stephan Dietmar, Kim Ji-Su (2023-09)
    Effect of Printing-Patterns on Pore-Related Microstructural Characteristics and Properties of Materials for 3D Concrete Printing Using In-Situ and Ex-Situ Imaging-Techniques
  157. Rehman Atta, Perrot Arnaud, Birru Bizu, Kim Jung-Hoon (2023-09)
    Recommendations for Quality-Control in Industrial 3D Concrete Printing Construction with Mono-Component Concrete:
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    Bond Properties and Anisotropy Performance of 3D Printed Construction and Demolition Waste-Based Geopolymers:
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    Development of 3D Printed Heavyweight Concrete Containing Magnetite-Aggregate
  161. Chen Mingxu, Jin Yuan, Sun Keke, Wang Shoude et al. (2023-08)
    Study on the Durability of 3D Printed Calcium-Sulphoaluminate Cement-Based Materials Related to Rheology-Control
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    Effect of Pore-Structure on Durability and Mechanical Performance of 3D Printed Concrete
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    Review of Advances in 3D Printing Technology of Cementitious Materials:
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  164. Wang Chaofan, Chen Bing, Vo Thanh, Rezania Mohammad (2023-07)
    Mechanical Anisotropy, Rheology and Carbon Footprint of 3D Printable Concrete:
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  165. Wang Fei, Hua Sudong, Chen Tingzhu, He Bijuan et al. (2023-07)
    Effect of Nano-Clay and PCE on the Buildability of Ultra-Fine Dredged Sand-Based 3D Printing Materials
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    Inclusive Characterization of 3D Printed Concrete in Additive Manufacturing:
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  167. Ali Ammar, Riaz Raja, Malik Umair, Abbas Syed et al. (2023-06)
    Machine-Learning-Based Predictive-Model for Tensile and Flexural Strength of 3D Printed Concrete
  168. Pham Thi, Trinh Duy, Nguyen Thi, Do Trong et al. (2023-06)
    Study on Flexural Behavior of Printed Concrete Wide Beams Using Polypropylene-Fibers
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  170. Razzaghian Ghadikolaee Mehrdad, Cerro-Prada Elena, Pan Zhu, Korayem Asghar (2023-04)
    Nanomaterials as Promising Additives for High-Performance 3D Printed Concrete:
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  171. Valente Marco, Sambucci Matteo, Chougan Mehdi, Ghaffar Seyed (2023-04)
    Composite Alkali-Activated Materials with Waste-Tire-Rubber Designed for Additive Manufacturing:
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  172. Fonseca Mariana, Matos Ana (2023-03)
    3D Construction Printing Standing for Sustainability and Circularity:
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    Concrete 3D Printing:
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  174. Giridhar Greeshma, Prem Prabhat, Jiao Dengwu (2023-03)
    Effect of Varying Shear Rates at Different Resting Times on the Rheology of 3D Printable Concrete
  175. Rehman Atta, Melesse Birru, Kim Jung-Hoon (2023-02)
    Set-on-Demand 3D Concrete Printing Construction and Potential Outcome of Shotcrete-Accelerators on Its Hardened Properties
  176. Şahin Hatice, Mardani Ali (2023-02)
    Mechanical Properties, Durability Performance and Inter-Layer Adhesion of 3DPC Mixtures:
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  177. Basha Shaik, Rehman Atta, Aziz Md, Kim Jung-Hoon (2023-02)
    Cement Composites with Carbon-Based Nanomaterials for 3D Concrete Printing Applications:
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  178. Baigarina Akerke, Shehab Essam, Ali Md. (2023-02)
    Construction 3D Printing:
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  179. Li Xiao-Sheng, Li Long, Zou Shuai (2023-02)
    Developing Low-pH 3D Printing Concrete Using Solid Wastes
  180. Mendřický Radomír, Keller Petr (2023-01)
    Analysis of Object-Deformations Printed by Extrusion of Concrete-Mixtures Using 3D-Scanning
  181. Břoušek Josef, Petr Tomas, Mendřický Radomír (2022-12)
    Displacement-Analysis of Large-Scale Robotic Arm for Printing Cement-Mortar Using Photogrammetry
  182. Srinivas Dodda, Dey Dhrutiman, Panda Biranchi, Sitharam Thallak (2022-12)
    Printability, Thermal and Compressive Strength Properties of Cementitious Materials:
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    Integration of 3D Concrete Printing in the Construction Industry:
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  184. Septiansyah Fadlika, Prasetya Sonki, Nursanto Djoko (2022-10)
    Control and Electrical System Design Consideration for a 3D Concrete Printer
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    Mechanical Anisotropy Evaluation and Bonding Properties of 3D Printable Construction and Demolition Waste-Based Geopolymer Mortars
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    3D Printed Geopolymer Composites:
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    Development of Test-Methods to Evaluate the Printability of Concrete Materials for Additive Manufacturing
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    Development of 3D Printers for Concrete Structures:
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    Test-Methods for 3D Printable Concrete
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    Rheometry for Concrete 3D Printing:
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  192. Alanazi Nawaf, Kolawole John, Buswell Richard, Susmel Luca (2022-07)
    The Theory of Critical Distances to Perform the Static Assessment of 3D Printed Concrete Weakened by Manufacturing-Defects and Cracks
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    Evaluation of Durability of 3D Printed Cementitious Materials for Potential Applications in Structures Exposed to Marine Environments
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    Effect of Steel-Slag on 3D Concrete Printing of Geopolymer with Quaternary Binders
  195. Alanazi Nawaf, Kolawole John, Buswell Richard, Susmel Luca (2022-05)
    The Theory of Critical Distances to Assess the Effect of Cracks & Manufacturing-Defects on the Static Strength of 3D Printed Concrete
  196. Won Daeyoun, Hwang Bon-Gang, Chi Seokho, Kor Ju (2022-05)
    Adoption of Three-Dimensional Printing Technology in Public Housing in Singapore:
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    3D Printing of Concrete-Geopolymer Hybrids
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    Preliminary Study of the Fresh and Hard Properties of UHPC That Is Used to Produce 3D Printed Mortar
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    Influence of Hydroxypropyl Methylcellulose Dosage on the Mechanical Properties of 3D Printable Mortars with and without Fiber-Reinforcement
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    Experimental Study of 3D Concrete Printing-Configurations Based on the Buildability Evaluation
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    Relationship Between Water-Transport Behavior and Inter-Layer Voids of 3D Printed Concrete
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    A Critical Review of 3D Printing and Digital Manufacturing in Construction Engineering
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    Use of Industrial Waste-Materials for 3D Printing of Sustainable Concrete:
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    Resource Efficiency and Thermal Comfort of 3D Printable Concrete Building Envelopes Optimized by Performance Enhancing Insulation:
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    Additive Manufacturing in Off-Site Construction:
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  207. Şahin Hatice, Mardani Ali (2021-12)
    Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
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  208. Woo Seong-Jin, Yang Jun-Mo, Lee Hojae, Kwon Hongkyu (2021-10)
    Comparison of Properties of 3D Printed Mortar in Air vs. Underwater
  209. Xu Yanqun, Yuan Qiang, Li Zemin, Shi Caijun et al. (2021-09)
    Correlation of Inter-Layer Properties and Rheological Behaviors of 3DPC with Various Printing Time Intervals

BibTeX
@article{rehm_kim.2021.3CP,
  author            = "Atta Ur Rehman and Jung-Hoon Kim",
  title             = "3D Concrete Printing: A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics",
  doi               = "10.3390/ma14143800",
  year              = "2021",
  journal           = "Materials",
  volume            = "14",
  number            = "14",
}
Formatted Citation

A. U. Rehman and J.-H. Kim, “3D Concrete Printing: A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics”, Materials, vol. 14, no. 14, 2021, doi: 10.3390/ma14143800.

Rehman, Atta Ur, and Jung-Hoon Kim. “3D Concrete Printing: A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics”. Materials 14, no. 14 (2021). https://doi.org/10.3390/ma14143800.