Influence of Process Parameters on the Inter-Layer Bond Strength of Concrete Elements Additive Manufactured by Shotcrete 3D Printing (2020-05)¶
10.1016/j.cemconres.2020.106078
, Krauss Hans-Werner, , Herrmann Eric, Neudecker Stefan, Varady Patrick,
Journal Article - Cement and Concrete Research, Vol. 134
Abstract
Shotcrete 3D Printing (SC3DP) is a novel robot-guided AM technology developed at Technische Universität Braunschweig in the environment of the Digital Building Fabrication Laboratory (DBFL). For successful automation, it is crucial to understand and redefine the entire concrete spraying process with all its interdependent parameters. This paper presents the basic principles of the SC3DP technology together with the results of a comparative study on the influence of the two concrete printing techniques extrusion and SC3DP on the interlayer bond strength. In particular, the effect of different time intervals between the deposition of two adjacent layers regarding mechanical properties (bond strength) is investigated. As will be shown, the SC3DP method allows convenient mechanical properties although the printed samples exhibit distinct anisotropies. The reasons are discussed based on investigations of the air void distribution by micro CT and mechanical test results.
¶
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Fostering Innovative and Sustainable Mass-Market Construction Using Digital Fabrication with Concrete - Tao Yaxin, Mohan Manu, Rahul Attupurathu, Yuan Yong et al. (2022-08)
Stiffening Controllable Concrete Modified with Redispersible Polymer Powder for Twin-Pipe Printing - Duan Zhenhua, Li Lei, Yao Qinye, Zou Shuai et al. (2022-08)
Effect of Metakaolin on the Fresh and Hardened Properties of 3D Printed Cementitious Composite - Maier Marcus, Lees Janet (2022-07)
Inter-Layer Fracture Behavior of Functionally Layered Concrete - Liu Xiongfei, Li Qi, Wang Fang, Ma Guowei (2022-07)
Systematic Approach for Printability Evaluation and Mechanical Property Optimization of Spray-Based 3D Printed Mortar - Farahbakhsh Mehdi, Rybkowski Zofia, Zakira Umme, Kalantar Negar et al. (2022-07)
Impact of Robotic 3D Printing Process Parameters on Inter-Layer Bond Strength - Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
A Review of Large-Scale 3DCP:
Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies - Böhler David, Mai (née Dressler) Inka, Freund Niklas, Lachmayer Lukas et al. (2022-06)
Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D Printed Elements - Xiao Yinan, Hack Norman, Kloft Harald (2022-06)
Digital Structural Design and Shotcrete 3D Printing-Strategies for Lightweight Reinforced Concrete Beam-Grid Structures - Danish Aamar, Khurshid Kiran, Mosaberpanah Mohammad, Ozbakkaloglu Togay et al. (2022-06)
Micro-Structural Characterization, Driving Mechanisms, and Improvement-Strategies for Inter-Layer Bond Strength of Additive Manufactured Cementitious Composites:
A Review - Roussel Nicolas, Buswell Richard, Ducoulombier Nicolas, Ivanova Irina et al. (2022-06)
Assessing the Fresh Properties of Printable Cement-Based Materials:
High-Potential Tests for Quality-Control - Lee Jin, Kim Jae (2022-05)
Matric-Suction of Fine Sand and Its Effect on the Shape Stability of 3D Printed Cement Mortar - Liu Huawei, Liu Chao, Bai Guoliang, Wu Yiwen et al. (2022-04)
Influence of Pore-Defects on the Hardened Properties of 3D Printed Concrete with Coarse Aggregate - Huang Xin, Yang Weihao, Song Fangnian, Zou Jiuqun (2022-04)
Study on the Mechanical Properties of 3D Printing Concrete Layers and the Mechanism of Influence of Printing Parameters - Mechtcherine Viktor, Tittelboom Kim, Kazemian Ali, Kreiger Eric et al. (2022-04)
A Roadmap for Quality-Control of Hardening and Hardened Printed Concrete - Zhou Ji, Hou Guanyu, Liu Xiongfei, Li Qi et al. (2022-04)
Mechanical Properties of Spray-Based 3D Printed Micro-Cable-Reinforced Concrete - Fuente Albert, Blanco Ana, Galeote Eduardo, Cavalaro Sergio (2022-04)
Structural Fiber-Reinforced Cement-Based Composite Designed for Particle-Bed 3D Printing Systems:
Case Study Parque De Castilla Footbridge in Madrid - Liu Xiongfei, Li Qi, Li Jixiang (2022-04)
Shrinkage and Mechanical Properties Optimization of Spray-Based 3D Printed Concrete by PVA-Fiber - Zhang Yu, Qiao Hongxia, Qian Rusheng, Xue Cuizhen et al. (2022-02)
Relationship Between Water-Transport Behavior and Inter-Layer Voids of 3D Printed Concrete - Heever Marchant, Plessis Anton, Bester Frederick, Kruger Jacques et al. (2022-02)
A Mechanistic Evaluation Relating Microstructural Morphology to a Modified Mohr-Griffith Compression-Shear Constitutive-Model for 3D Printed Concrete - Heidarnezhad Fatemeh, Zhang Qian (2022-01)
Shotcrete-Based 3D Concrete Printing:
State of Art, Challenges, and Opportunities - Chen Yuning, Jia Lutao, Liu Chao, Zhang Zedi et al. (2022-01)
Mechanical Anisotropy Evolution of 3D Printed Alkali-Activated Materials with Different GGBFS-FA Combinations - Vasilić Ksenija, Hack Norman, Kloft Harald, Lowke Dirk et al. (2022-01)
Digitale Fertigung im Betonbau - Buswell Richard, Bos Freek, Silva Wilson, Hack Norman et al. (2022-01)
Digital Fabrication with Cement-Based Materials:
Process Classification and Case Studies - Heever Marchant, Plessis Anton, Kruger Jacques, Zijl Gideon (2022-01)
Evaluating the Effects of Porosity on the Mechanical Properties of Extrusion-Based 3D Printed Concrete - Castano-Alvarez Ruben, Calderon-Uriszar-Aldaca Iñigo, Marcos Ignacio (2021-12)
Applicability of Existing Models for the Strength Development of 3D Printed Thixotropic Concretes During Hardening - Rennen Philipp, Khader Noor, Hack Norman, Kloft Harald (2021-11)
A Hybrid Additive Manufacturing Approach:
Combining Additive Manufacturing and Green-State Concrete Milling to Create a Functionally Integrated Loadbearing Concrete Panel System - Freund Niklas, Lowke Dirk (2021-11)
Inter-Layer Reinforcement in Shotcrete 3D Printing - Lachmayer Lukas, Dörrie Robin, Kloft Harald, Raatz Annika (2021-11)
Automated Shotcrete 3D Printing:
Printing Interruption for Extended Component Complexity - Tao Yaxin, Rahul Attupurathu, Lesage Karel, Tittelboom Kim et al. (2021-11)
Mechanical and Microstructural Properties of 3D Printable Concrete in the Context of the Twin-Pipe Pumping-Strategy - Wolf Alexander, Rosendahl Philipp, Knaack Ulrich (2021-10)
Additive Manufacturing of Clay and Ceramic Building Components - Mai (née Dressler) Inka, Brohmann Leon, Freund Niklas, Gantner Stefan et al. (2021-10)
Large Particle 3D Concrete Printing:
A Green and Viable Solution - Shahzad Qamar, Shen Junyi, Naseem Rabia, Yao Yonggang et al. (2021-10)
Influence of Phase-Change-Material on Concrete Behavior for Construction 3D Printing - Mechtcherine Viktor, Mai (née Dressler) Inka, Empelmann Martin, Gehlen Christoph et al. (2021-09)
Digital Concrete Construction by Means of Additive Processes:
State of the Art and Research Needs - Wang Yu, Jiang Yaqing, Pan Tinghong, Yin Kangting (2021-08)
The Synergistic Effect of Ester-Ether Copolymerization Thixo-Tropic Superplasticizer and Nano-Clay on the Buildability of 3D Printable Cementitious Materials - Lowke Dirk, Vandenberg Aileen, Pierre Alexandre, Thomas Amaury et al. (2021-07)
Injection 3D Concrete Printing in a Carrier Liquid:
Underlying Physics and Applications to Lightweight Space Frame Structures - Rehman Atta, Kim Jung-Hoon (2021-07)
3D Concrete Printing:
A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics - Yu Shiwei, Xia Ming, Sanjayan Jay, Yang Lin et al. (2021-07)
Microstructural Characterization of 3D Printed Concrete - Babafemi Adewumi, Kolawole John, Miah Md, Paul Suvash et al. (2021-06)
A Concise Review on Inter-Layer Bond Strength in 3D Concrete Printing - Moini Mohamadreza, Baghaie Ahmadreza, Rodriguez Fabian, Zavattieri Pablo et al. (2021-06)
Quantitative Microstructural Investigation of 3D Printed and Cast Cement-Pastes Using Micro-Computed Tomography- and Image-Analysis - Kloft Harald, Gehlen Christoph, Dörfler Kathrin, Hack Norman et al. (2021-06)
TRR 277:
Additive Manufacturing in Construction - Marchment Taylor, Sanjayan Jay (2021-04)
Reinforcement Method for 3D Concrete Printing Using Paste-Coated Bar Penetrations - Ning Xin, Liu Tong, Wu Chunlin, Wang Chao (2021-04)
3D Printing in Construction:
Current Status, Implementation Hindrances, and Development Agenda - Tao Yaxin, Rahul Attupurathu, Lesage Karel, Yuan Yong et al. (2021-02)
Stiffening Control of Cement-Based Materials Using Accelerators in In-Line Mixing Processes:
Possibilities and Challenges - Lu Bing, Li Mingyang, Wong Teck, Qian Shunzhi (2021-02)
Effect of Printing Parameters on Material-Distribution in Spray-Based 3D Concrete Printing (S-3DCP) - Kloft Harald, Gehlen Christoph, Dörfler Kathrin, Hack Norman et al. (2021-01)
TRR 277:
Additive Manufacturing in Construction - Pan Tinghong, Jiang Yaqing, He Hui, Wang Yu et al. (2021-01)
Effect of Structural Build-Up on Inter-Layer Bond Strength of 3D Printed Cement Mortars - Kruger Jacques, Plessis Anton, Zijl Gideon (2020-12)
An Investigation into the Porosity of Extrusion-Based 3D Printed Concrete - Vasilić Ksenija (2020-12)
Additive Manufacturing in Concrete Construction:
Current Status - Xiao Jianzhuang, Liu Haoran, Ding Tao (2020-11)
Finite-Element-Analysis on the Anisotropic Behavior of 3D Printed Concrete under Compression and Flexure - Kruger Jacques, Zijl Gideon (2020-10)
A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication - Kloft Harald, Empelmann Martin, Hack Norman, Herrmann Eric et al. (2020-09)
Reinforcement-Strategies for 3D Concrete Printing - Yu Shiwei, Du Hongjian, Sanjayan Jay (2020-07)
Aggregate-Bed 3D Concrete Printing with Cement-Paste Binder - Mai (née Dressler) Inka, Freund Niklas, Lowke Dirk (2020-07)
Control of Strand Properties Produced with Shotcrete 3D Printing by Accelerator Dosage and Process Parameters - Kloft Harald, Empelmann Martin, Hack Norman, Herrmann Eric et al. (2020-07)
Strategies for the Reinforcement for 3D-Concrete-Printing - Bos Freek, Wolfs Robert, Salet Theo (2020-06)
CCR Digital Concrete 2020 SI:
Editorial
BibTeX
@article{klof_krau_hack_herr.2020.IoPPotILBSoCEAMbS3P,
author = "Harald Kloft and Hans-Werner Krauss and Norman Peter Hack and Eric Herrmann and Stefan Neudecker and Patrick A. Varady and Dirk Lowke",
title = "Influence of Process Parameters on the Inter-Layer Bond Strength of Concrete Elements Additive Manufactured by Shotcrete 3D Printing",
doi = "10.1016/j.cemconres.2020.106078",
year = "2020",
journal = "Cement and Concrete Research",
volume = "134",
}
Formatted Citation
H. Kloft, “Influence of Process Parameters on the Inter-Layer Bond Strength of Concrete Elements Additive Manufactured by Shotcrete 3D Printing”, Cement and Concrete Research, vol. 134, 2020, doi: 10.1016/j.cemconres.2020.106078.
Kloft, Harald, Hans-Werner Krauss, Norman Peter Hack, Eric Herrmann, Stefan Neudecker, Patrick A. Varady, and Dirk Lowke. “Influence of Process Parameters on the Inter-Layer Bond Strength of Concrete Elements Additive Manufactured by Shotcrete 3D Printing”. Cement and Concrete Research 134 (2020). https://doi.org/10.1016/j.cemconres.2020.106078.