Skip to content

Review on Solid Wastes Incorporated Cementitious Material Using 3D Concrete Printing-Technology (2024-08)

10.1016/j.cscm.2024.e03676

 Zhao Hongyu, Wang Yufei, Liu Xianda,  Wang Xiangyu,  Chen Zhaohui, Lei Zuxiang, Zhou Yiyi,  Singh Amardeep
Journal Article - Case Studies in Construction Materials, No. e03676

Abstract

The substitution of cement, natural sand, and synthetic fibers in concrete with solid wastes substantially reduces CO2 emissions. Incorporating solid wastes into 3D printed concrete, which reduces CO2 emissions from labor and formwork, can achieve innovative low-carbon construction materials. However, the previous studies lack a comprehensive review on the inherent characteristics of various solid wastes and their impacts on the printability, mechanical performance, and functionality of 3D printed concrete. This paper reviews the present state of research and introduces feasible methods for the sustainable use of solid wastes in 3D printed concrete. Numerous types of solid wastes are investigated comprising their benefits, shortages, and fit dose to guide in selecting the optimal solid waste to enhance the performance of printed concrete. Additionally, the printability, functionality, and mechanical strength of printed concrete with solid waste addition are quantified and summarized. The preliminary exploration to achieve a balance between multi-functionality and mechanical properties using mixed solid wastes is conducted for 3D concrete printing. Finally, machine learning, broadening raw material sources, automated monitoring systems, multi-functionalized composite, and BIM are proposed to address current challenges.

93 References

  1. Alghamdi Hussam, Nair Sooraj, Neithalath Narayanan (2019-02)
    Insights into Material-Design, Extrusion Rheology, and Properties of 3D Printable Alkali-Activated Fly-Ash-Based Binders
  2. Alghamdi Hussam, Neithalath Narayanan (2019-07)
    Synthesis and Characterization of 3D Printable Geopolymeric Foams for Thermally Efficient Building Envelope Materials
  3. Alhumayani Hashem, Gomaa Mohamed, Soebarto Veronica, Jabi Wassim (2020-06)
    Environmental Assessment of Large-Scale 3D Printing in Construction:
    A Comparative Study between Cob and Concrete
  4. Ali Md., Issayev Gani, Shehab Essam, Sarfraz Shoaib (2022-02)
    A Critical Review of 3D Printing and Digital Manufacturing in Construction Engineering
  5. Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2020-10)
    Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction
  6. Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2021-02)
    Fiber-Orientation Effects on Ultra-High-Performance Concrete Formed by 3D Printing
  7. Bai Gang, Wang Li, Ma Guowei, Sanjayan Jay et al. (2021-03)
    3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates
  8. Bai Meiyan, Wu Yuching, Xiao Jianzhuang, Ding Tao et al. (2023-04)
    Workability and Hardened Properties of 3D Printed Engineered Cementitious Composites Incorporating Recycled Sand and PE-Fibers
  9. Bester Frederick, Heever Marchant, Kruger Jacques, Zijl Gideon (2020-11)
    Reinforcing Digitally Fabricated Concrete:
    A Systems Approach Review
  10. Bhattacherjee Shantanu, Basavaraj Anusha, Rahul Attupurathu, Santhanam Manu et al. (2021-06)
    Sustainable Materials for 3D Concrete Printing
  11. Bong Shin, Nematollahi Behzad, Nazari Ali, Xia Ming et al. (2018-09)
    Fresh and Hardened Properties of 3D Printable Geopolymer Cured in Ambient Temperature
  12. Chen Yu, Figueiredo Stefan, Li Zhenming, Chang Ze et al. (2020-03)
    Improving Printability of Limestone-Calcined-Clay-Based Cementitious Materials by Using Viscosity-Modifying Admixture
  13. Chen Yu, Figueiredo Stefan, Yalçınkaya Çağlar, Çopuroğlu Oğuzhan et al. (2019-04)
    The Effect of Viscosity-Modifying Admixture on the Extrudability of Limestone and Calcined-Clay-Based Cementitious Material for Extrusion-Based 3D Concrete Printing
  14. Chen Yu, He Shan, Zhang Yu, Wan Zhi et al. (2021-08)
    3D Printing of Calcined-Clay-Limestone-Based Cementitious Materials
  15. Chen Yu, Li Zhenming, Figueiredo Stefan, Çopuroğlu Oğuzhan et al. (2019-04)
    Limestone and Calcined-Clay-Based Sustainable Cementitious Materials for 3D Concrete Printing:
    A Fundamental Study of Extrudability and Early-Age Strength Development
  16. Chen Mingxu, Liu Bo, Li Laibo, Cao Lidong et al. (2020-01)
    Rheological Parameters, Thixotropy and Creep of 3D Printed Calcium-Sulfoaluminate-Cement Composites Modified by Bentonite
  17. Chen Mingxu, Xu Jiabin, Yuan Lianwang, Zhao Piqi et al. (2024-03)
    Use of Creep and Recovery-Protocol to Assess the Printability of Fiber-Reinforced 3D Printed White-Portland-Cement Composites
  18. Chen Mingxu, Yang Lei, Zheng Yan, Huang Yongbo et al. (2020-04)
    Yield-Stress and Thixotropy-Control of 3D Printed Calcium-Sulfoaluminate Cement Composites with Metakaolin Related to Structural Build-Up
  19. Chen Yidong, Zhang Yunsheng, Pang Bo, Liu Zhiyong et al. (2021-05)
    Extrusion-Based 3D Printing Concrete with Coarse Aggregate:
    Printability and Direction-Dependent Mechanical Performance
  20. Cho Seung, Rooyen Algurnon, Kearsley Elsabe, Zijl Gideon (2021-12)
    Foam Stability of 3D Printable Foamed Concrete
  21. Colyn Markus, Zijl Gideon, Babafemi Adewumi (2024-02)
    Fresh and Strength Properties of 3D Printable Concrete Mixtures Utilising a High Volume of Sustainable Alternative Binders
  22. Cuevas Villalobos Karla, Chougan Mehdi, Martin Falk, Ghaffar Seyed et al. (2021-05)
    3D Printable Lightweight Cementitious Composites with Incorporated Waste-Glass-Aggregates and Expanded Microspheres:
    Rheological, Thermal and Mechanical Properties
  23. Dai Shuo, Zhu Huajun, Zhai Munan, Wu Qisheng et al. (2021-06)
    Stability of Steel-Slag as Fine Aggregate and Its Application in 3D Printing Materials
  24. Ding Tao, Shen Kaige, Cai Chen, Xiao Jianzhuang et al. (2024-02)
    3D Printed Concrete with Sewage Sludge Ash:
    Fresh and Hardened Properties
  25. Ding Tao, Xiao Jianzhuang, Qin Fei, Duan Zhenhua (2020-03)
    Mechanical Behavior of 3D Printed Mortar with Recycled Sand at Early-Ages
  26. Ding Tao, Xiao Jianzhuang, Zou Shuai, Wang Yu (2020-06)
    Hardened Properties of Layered 3D Printed Concrete with Recycled Sand
  27. Ding Tao, Xiao Jianzhuang, Zou Shuai, Yu Jiangtao (2021-03)
    Flexural Properties of 3D Printed Fiber-Reinforced Concrete with Recycled Sand
  28. Falliano Devid, Domenico Dario, Ricciardi Giuseppe, Gugliandolo Ernesto (2020-04)
    3D Printable Lightweight Foamed Concrete and Comparison with Classical Foamed Concrete in Terms of Fresh State Properties and Mechanical Strength
  29. Falliano Devid, Gugliandolo Ernesto, Domenico Dario, Ricciardi Giuseppe (2018-09)
    Experimental Investigation on the Mechanical Strength and Thermal Conductivity of Extrudable Foamed Concrete and Preliminary Views on Its Potential Application in 3D Printed Multilayer Insulating Panels
  30. Figueiredo Stefan, Rodríguez Claudia, Ahmed Zeeshan, Bos Derk et al. (2019-03)
    An Approach to Develop Printable Strain-Hardening Cementitious Composites
  31. Figueiredo Stefan, Rodríguez Claudia, Ahmed Zeeshan, Bos Derk et al. (2020-05)
    Mechanical Behavior of Printed Strain-Hardening Cementitious Composites
  32. Gomaa Mohamed, Jabi Wassim, Soebarto Veronica, Xie Yi (2022-01)
    Digital Manufacturing for Earth Construction:
    A Critical Review
  33. Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
    Large-Scale 3D Printing of Ultra-High-Performance Concrete:
    A New Processing Route for Architects and Builders
  34. Hambach Manuel, Rutzen Matthias, Volkmer Dirk (2019-02)
    Properties of 3D-Printed Fiber-Reinforced Portland Cement-Paste
  35. Hambach Manuel, Volkmer Dirk (2017-02)
    Properties of 3D Printed Fiber-Reinforced Portland-Cement-Paste
  36. Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2023-03)
    Influence of Limestone-Calcined-Clay-Cement on Properties of 3D Printed Concrete for Sustainable Construction
  37. Joshi Arpan, Carvalho Tomás, Gaspar Florindo (2023-04)
    Incorporation of Forest Biomass-Based Fly-Ash in Cement for 3D Printing
  38. Khan Mohammad, Sanchez Florence, Zhou Hongyu (2020-04)
    3D Printing of Concrete:
    Beyond Horizons
  39. Kondepudi Kala, Subramaniam Kolluru (2021-02)
    Formulation of Alkali-Activated Fly-Ash-Slag Binders for 3D Concrete Printing
  40. Li Victor, Bos Freek, Yu Kequan, McGee Wesley et al. (2020-04)
    On the Emergence of 3D Printable Engineered, Strain-Hardening Cementitious Composites
  41. Li Zhijian, Wang Li, Ma Guowei (2018-05)
    Method for the Enhancement of Buildability and Bending-Resistance of 3D Printable Tailing Mortar
  42. Li Zhijian, Wang Li, Ma Guowei (2019-02)
    Method for the Enhancement of Buildability and Bending-Resistance of Three-Dimensional-Printable Tailing Mortar
  43. Li Leo, Xiao Bofeng, Fang Z., Xiong Z. et al. (2020-11)
    Feasibility of Glass-Basalt Fiber-Reinforced Seawater Coral Sand Mortar for 3D Printing
  44. Liu Chao, Wang Xianggang, Chen Yuning, Zhang Chao et al. (2021-06)
    Influence of Hydroxypropyl-Methylcellulose and Silica-Fume on Stability, Rheological Properties, and Printability of 3D Printing Foam-Concrete
  45. Liu Haoran, Xiao Jianzhuang, Ding Tao (2023-03)
    Flexural Performance of 3D Printed Composite Beams with ECC and Recycled Fine Aggregate Concrete:
    Experimental and Numerical Analysis
  46. Liu Dawei, Zhang Zhigang, Zhang Xiaoyue, Chen Zhaohui (2023-09)
    3D Printing Concrete Structures:
    State of the Art, Challenges, and Opportunities
  47. Long Wujian, Tao Jie-Lin, Lin Can, Gu Yucun et al. (2019-08)
    Rheology and Buildability of Sustainable Cement-Based Composites Containing Micro-Crystalline Cellulose for 3D Printing
  48. Ma Guowei, Li Zhijian, Wang Li (2017-12)
    Printable Properties of Cementitious Material Containing Copper-Tailings for Extrusion-Based 3D Printing
  49. Ma Guowei, Li Zhijian, Wang Li, Wang Fang et al. (2019-01)
    Mechanical Anisotropy of Aligned Fiber-Reinforced Composite for Extrusion-Based 3D Printing
  50. Ma Guowei, Sun Junbo, Wang Li, Aslani Farhad et al. (2018-09)
    Electromagnetic and Microwave-Absorbing Properties of Cementitious Composite for 3D Printing Containing Waste Copper Solids
  51. Ma Guowei, Zhang Junfei, Wang Li, Li Zhijian et al. (2018-06)
    Mechanical Characterization of 3D Printed Anisotropic Cementitious Material by the Electromechanical Transducer
  52. Markin Slava, Ivanova Irina, Fataei Shirin, Reißig Silvia et al. (2020-07)
    Investigation on Structural Build-Up of 3D Printable Foam-Concrete
  53. Mechtcherine Viktor, Grafe Jasmin, Nerella Venkatesh, Spaniol Erik et al. (2018-05)
    3D Printed Steel-Reinforcement for Digital Concrete Construction:
    Manufacture, Mechanical Properties and Bond Behavior
  54. Mohammad Malek, Masad Eyad, Seers Thomas, Ghamdi Sami (2020-07)
    High-Performance Lightweight Concrete for 3D Printing
  55. Mohan Manu, Rahul Attupurathu, Tittelboom Kim, Schutter Geert (2020-10)
    Rheological and Pumping Behavior of 3D Printable Cementitious Materials with Varying Aggregate Content
  56. Muthukrishnan Shravan, Kua Harn, Yu Ling, Chung Jacky (2020-05)
    Fresh Properties of Cementitious Materials Containing Rice-Husk-Ash for Construction 3D Printing
  57. Panda Biranchi, Mohamed Nisar, Tan Ming (2018-04)
    Effect of 3D Printing on Mechanical Properties of Fly Ash-Based Inorganic Geopolymer
  58. Rahul Attupurathu, Santhanam Manu (2020-02)
    Evaluating the Printability of Concretes Containing Lightweight Coarse Aggregates
  59. Rehman Atta, Lee Sang-Min, Kim Jung-Hoon (2020-06)
    Use of Municipal Solid-Waste Incineration-Ash in 3D Printable Concrete
  60. Robayo-Salazar Rafael, Vargas Armando, Martínez Fabio, Gutiérrez Ruby (2024-02)
    Utilization of Powders and Fine Aggregates from the Recycling of Construction and Demolition Waste in the 3D Printing of Portland-Based Cementitious Materials
  61. Şahin Hatice, Mardani Ali, Beytekin Hatice (2024-02)
    Effect of Silica-Fume Utilization on Structural Build-Up, Mechanical and Dimensional Stability Performance of Fiber-Reinforced 3D Printable Concrete
  62. Sambucci Matteo, Marini Danilo, Sibai Abbas, Valente Marco (2020-08)
    Preliminary Mechanical Analysis of Rubber-Cement Composites Suitable for Additive Process Construction
  63. Sanjayan Jay, Nematollahi Behzad (2019-02)
    3D Concrete Printing for Construction Applications
  64. Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
    Vision of 3D Printing with Concrete:
    Technical, Economic and Environmental Potentials
  65. Sikora Paweł, Chung Sang-Yeop, Liard Maxime, Lootens Didier et al. (2021-02)
    The Effects of Nano-Silica on the Fresh and Hardened Properties of 3D Printable Mortars
  66. Singh Amardeep, Wang Yufei, Zhou Yiyi, Sun Junbo et al. (2023-10)
    Utilization of Antimony-Tailings in Fiber-Reinforced 3D Printed Concrete:
    A Sustainable Approach for Construction Materials
  67. Soltan Daniel, Li Victor (2018-03)
    A Self-Reinforced Cementitious Composite for Building-Scale 3D Printing
  68. Sonebi Mohammed, Dedenis Marie, Abdalqader Ahmed, Perrot Arnaud (2021-11)
    Effect of Red Mud, Nano-Clay, and Natural Fiber on Fresh and Rheological Properties of Three-Dimensional Concrete Printing
  69. Sun Junbo, Aslani Farhad, Lu Jenny, Wang Lining et al. (2021-06)
    Fiber-Reinforced Lightweight Engineered Cementitious Composites for 3D Concrete Printing
  70. Sun Junbo, Huang Yimiao, Aslani Farhad, Wang Xiangyu et al. (2021-05)
    Mechanical Enhancement for EMW-Absorbing Cementitious Material Using 3D Concrete Printing
  71. Sun Junbo, Liu Shukui, Ma Zhangguo, Wang Di et al. (2024-03)
    3D Printed Lightweight Concrete Containing Surface-Pretreated Coal-Gangue
  72. Tang Weichen, Sun Junbo, Wang Yufei, Chen Zhaohui et al. (2024-02)
    Electromagnetic Absorption Properties of 3D Printed Fiber-Oriented Composites Under Different Paths
  73. Tao Jie-Lin, Lin Can, Luo Qiling, Long Wujian et al. (2022-07)
    Leveraging Internal Curing Effect of Fly-Ash-Cenosphere for Alleviating Autogenous Shrinkage in 3D Printing
  74. Ting Guan, Tay Yi, Qian Ye, Tan Ming (2019-03)
    Utilization of Recycled Glass for 3D Concrete Printing:
    Rheological and Mechanical Properties
  75. Tinoco Matheus, Gouvêa Lucas, Cássia Magalhães Martins Karenn, Toledo Filho Romildo et al. (2022-12)
    The Use of Rice Husk Particles to Adjust the Rheological Properties of 3D Printable Cementitious Composites Through Water Sorption
  76. Tu Haidong, Wei Zhenyun, Bahrami Alireza, Kahla Nabil et al. (2023-06)
    Recent Advancements and Future Trends in 3D Printing Concrete Using Waste-Materials
  77. Wang Bolin, Yao Xiaofei, Yang Min, Zhang Runhong et al. (2022-04)
    Mechanical Performance of 3D Printed Concrete in Steam-Curing Conditions
  78. Wang Bolin, Zhai Mingang, Yao Xiaofei, Wu Qing et al. (2022-03)
    Printable and Mechanical Performance of 3D Printed Concrete Employing Multiple Industrial Wastes
  79. Weng Yiwei, Li Mingyang, Liu Zhixin, Lao Wenxin et al. (2018-12)
    Printability and Fire Performance of a Developed 3D Printable Fiber-Reinforced Cementitious Composites under Elevated Temperatures
  80. Weng Yiwei, Lu Bing, Li Mingyang, Liu Zhixin et al. (2018-09)
    Empirical Models to Predict Rheological Properties of Fiber-Reinforced Cementitious Composites for 3D Printing
  81. Wu Yiwen, Liu Chao, Liu Huawei, Zhang Zhenzi et al. (2021-07)
    Study on the Rheology and Buildability of 3D Printed Concrete with Recycled Coarse Aggregates
  82. Wu Peng, Wang Jun, Wang Xiangyu (2016-04)
    A Critical Review of the Use of 3D Printing in the Construction Industry
  83. Xiao Jianzhuang, Ji Guangchao, Zhang Yamei, Ma Guowei et al. (2021-06)
    Large-Scale 3D Printing Concrete Technology:
    Current Status and Future Opportunities
  84. Yang Huashan, Che Yujun, Shi Mengyuan (2021-07)
    Influences of Calcium-Carbonate-Nano-Particles on the Workability and Strength of 3D Printing Cementitious Materials Containing Limestone-Powder
  85. Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-01)
    Fresh and Anisotropic-Mechanical Properties of 3D Printable Ultra-High-Ductile Concrete with Crumb-Rubber
  86. Ye Junhong, Teng Fei, Yu Jie, Yu Shiwei et al. (2023-08)
    Development of 3D Printable Engineered Cementitious Composites with Incineration-Bottom-Ash for Sustainable and Digital Construction
  87. Zhang Yifan, Aslani Farhad (2021-08)
    Development of Fiber-Reinforced Engineered Cementitious Composite Using Polyvinyl-Alcohol-Fiber and Activated Carbon-Powder for 3D Concrete Printing
  88. Zhang Jingchuan, Wang Jialiang, Dong Sufen, Yu Xun et al. (2019-07)
    A Review of the Current Progress and Application of 3D Printed Concrete
  89. Zhao Zhihui, Chen Mingxu, Xu Jiabin, Li Laibo et al. (2021-03)
    Mix-Design and Rheological Properties of Magnesium-Potassium-Phosphate Cement Composites Based on the 3D Printing-Extrusion-System
  90. Zhao Hongyu, Wang Xiangyu, Sun Junbo, Wang Yufei et al. (2024-04)
    Artificial Intelligence Powered Real-Time Quality Monitoring for Additive Manufacturing in Construction
  91. Zhu Binrong, Pan Jinlong, Nematollahi Behzad, Zhou Zhenxin et al. (2019-07)
    Development of 3D Printable Engineered Cementitious Composites with Ultra-High Tensile Ductility for Digital Construction
  92. Zhu Binrong, Pan Jinlong, Zhou Zhenxin, Cai Jingming (2021-04)
    Mechanical Properties of Engineered Cementitious Composites Beams Fabricated by Extrusion-Based 3D
  93. Zhu Binrong, Wang Yufei, Sun Junbo, Wei Yang et al. (2023-10)
    An Experimental Study on the Influence of Waste-Rubber-Particles on the Compressive, Flexural and Impact Properties of 3D Printable Sustainable Cementitious Composites

9 Citations

  1. Özdemir Salih, Alaçam Sema (2025-11)
    Cognitive Ecosystem for Lifecycle-Adaptive and Sustainable 3D Concrete Printing
  2. Zhang Jiao-Long, Yuan Yong, Fatoyinbo Imoleayo, Zhou Lujie et al. (2025-11)
    3D-Printable Mortars Incorporating Municipal Solid Waste Incineration Bottom Ash:
    Linking Hydration to Extrudability and Mechanical Performance
  3. Suphunsaeng Kantawich, Prasittisopin Lapyote, Pethrung Sirichai, Pansuk Withit (2025-03)
    Fire Performance Evaluation of 3D-Printed Concrete Walls:
    A Combined Full-Scale and Numerical Modeling Approach
  4. Zhao Hongyu, Wang Xiangyu, Sun Junbo, Wu Fei et al. (2025-03)
    Automated Analysis System for Micro-Defects in 3D Printed Concrete
  5. Zhao Hongyu, Wang Xiangyu, Chen Zhaohui, Liu Xianda et al. (2025-02)
    Microcrack Investigations of 3D Printing Concrete Using Multiple Transformer Networks
  6. Yu Jie, Teng Fei, Ye Junhong, Zhang Dong et al. (2025-01)
    Size-Dependent Model to Predict the Flexural-Strength of 3D Printed Engineered Cementitious Composites Beams
  7. Zhao Hongyu, Sun Junbo, Wang Xiangyu, Wang Yufei et al. (2024-12)
    Real-Time and High-Accuracy Defect Monitoring for 3D Concrete Printing Using Transformer Networks
  8. Zhao Hongyu, Jassmi Hamad, Liu Xianda, Wang Yufei et al. (2024-12)
    Artificial Intelligence-Based Microcracks Research in 3D Printing Concrete
  9. Wang Bolin, Yang Min, Liu Shilong, Liu Xianda et al. (2024-10)
    Research on Mechanical Properties of a 3D Concrete Printing Component-Optimized Path by Multi-Modal Analysis

BibTeX
@article{zhao_wang_liu_wang.2024.RoSWICMU3CPT,
  author            = "Hongyu Zhao and Yufei Wang and Xianda Liu and Xiangyu Wang and Zhaohui Chen and Zuxiang Lei and Yiyi Zhou and Amardeep Singh",
  title             = "Review on Solid Wastes Incorporated Cementitious Material Using 3D Concrete Printing-Technology",
  doi               = "10.1016/j.cscm.2024.e03676",
  year              = "2024",
  journal           = "Case Studies in Construction Materials",
  pages             = "e03676",
}
Formatted Citation

H. Zhao, “Review on Solid Wastes Incorporated Cementitious Material Using 3D Concrete Printing-Technology”, Case Studies in Construction Materials, p. e03676, 2024, doi: 10.1016/j.cscm.2024.e03676.

Zhao, Hongyu, Yufei Wang, Xianda Liu, Xiangyu Wang, Zhaohui Chen, Zuxiang Lei, Yiyi Zhou, and Amardeep Singh. “Review on Solid Wastes Incorporated Cementitious Material Using 3D Concrete Printing-Technology”. Case Studies in Construction Materials, 2024, e03676. https://doi.org/10.1016/j.cscm.2024.e03676.