A New Robotic Spray Technology for Generative Manufacturing of Complex Concrete-Structures without Formwork (2016-05)¶
Neudecker Stefan, Bruns Christopher, Gerbers Roman, Heyn Jakob, , , ,
Journal Article - Procedia CIRP, Vol. 43, pp. 333-338
Abstract
The robot-assisted manufacturing is introduced for many years in automated production areas, while the production of buildings still follows the traditional manual process. Using new possibilities of digital planning the construction industry demonstrated potential for the implementation of freeform architectures, which are only possible using expensive and only once usable formwork structures. This paper focuses on sprayed concrete technology for automated production processes to build up freeform concrete components. A study case of the production of a concrete wall by an industrial robot, equipped with a concrete spraying tool is presented in order to investigate the possibilities and tolerancing issues of this technique.
¶
1 References
63 Citations
- Sawicki Bartłomiej, Düking Peter, Placzek Gerrit, Masur Lukas et al. (2026-01)
Human-Robot Collaboration in Digital Fabrication with Concrete:
Quantifying Productivity and Psychophysiological Strain of Human Workers - Sawicki Bartłomiej, Chen Zhuo, Leusmann Thorsten, Kloft Harald (2026-01)
Shotcrete 3D Printed Reinforced Concrete Beam:
Design, Testing, and Comparison Against Conventional Cast Reinforced Concrete Solution - Sun Yuhang, Yang Xiaojie, Liu Xiongfei, Ma Guowei et al. (2025-12)
Coordinated Spray-Based 3D Printing of Reinforced Concrete Structure:
A Multi-Angle Strategy for Blockage Mitigation - Sun Yuhang, Li Chuang, Liu Xiongfei, Wang Li et al. (2025-11)
Enhancing Sulfate Resistance of Spray-Based 3D Printed Recycled Tunnel Slag Concrete Through Polypropylene Fiber Optimization - Dörrie Robin, Lachmayer Lukas, Baghdadi Abtin, David Martin et al. (2025-11)
Investigation on Process Guidelines and Geometric Capabilities for Robust Shotcrete 3D Printing - Zhang Nan, Sanjayan Jay (2025-08)
Concrete 3D Printing and Digital Fabrication Technologies for Bridge Construction - Xiao Yinan, Vandenberg Aileen, Lowke Dirk, Mai (née Dressler) Inka et al. (2025-08)
Automated Robotic Assembly Planning of Space Trusses for Injection 3D Concrete Printing - Mohamed Osama, Mishra Anamika, Isam Fida (2025-05)
An Overview of 3D Printed Concrete for Building Structures:
Material Properties, Sustainability, Future Opportunities, and Challenges - Sun Yuhang, Wang Haonan, Zhang Yi, Liu Xiongfei et al. (2025-05)
Spray-Based 3D Printed Foam Concrete:
Stress Concentration Relieve Utilization - Liu Xiongfei, Yang Xiaojie, Sun Yuhang (2025-04)
Synchronous Construction of Spray-Based 3D Printed Reinforced Concrete Structure:
Effect of 2.5D Rebar Structure on the Flexural Performance of Slab - Xiao Yinan, Hack Norman, Kloft Harald, Lowke Dirk et al. (2025-03)
Constraint-Based Form-Finding of Space Trusses for Injection 3D Concrete Printing Through Vector-Based Graphic Statics - Gebhard Lukas, Mata-Falcón Jaime, Ammann Rebecca, Pressmair Nadine et al. (2024-08)
Enhancing Structural Efficiency with Digital Concrete:
Principles, Opportunities and Case Studies - Liu Xiongfei, Cai Huachong, Sun Yuhang, Wang Li et al. (2024-08)
Spray-Based 3D Printed Foam-Concrete:
Cooperative Optimization for Lightweight and High-Strength Performance - Salaimanimagudam M., Jayaprakash Jaganathan (2024-07)
Selection of Digital Fabrication Technique in the Construction Industry:
A Multi-Criteria Decision-Making Approach - Liu Xiongfei, Zhao Xi, Wang Nan, Zhang Yi et al. (2024-05)
Powder-Based 3D Printed Magnesium Phosphate Cement:
Mechanical Isotropy Optimization Using Borax - Deetman Arjen, Bos Derk, Blaakmeer Jan, Salet Theo et al. (2024-05)
An In-Line Dye Tracer Experiment to Measure the Residence Time in Continuous Concrete Processing - Xiao Jianzhuang, Liu Haoran, Ding Tao, Yu Kequan et al. (2024-02)
Rebar-Free Concrete Construction:
Concept, Opportunities and Challenges - Isaac Geoff, Nicholas Paul, Paul Gavin, Pietroni Nico et al. (2024-02)
Automated Shotcrete:
A More Sustainable Construction Technology - Delavar Mohammad, Chen H., Sideris Petros (2024-01)
Analysis and Design of 3D Printed Reinforced Concrete Walls Under In-Plane Quasi-Static Loading - Liu Xiongfei, Cai Huachong, Ma Guowei, Hou Guanyu (2024-01)
Spray-Based 3D Concrete Printing-Parameter Design-Model:
Actionable Insight for High Printing Quality - Sedghi Reza, Rashidi Kourosh, Hojati Maryam (2024-01)
Large-Scale 3D Wall Printing:
From Concept to Reality - Panda Biranchi, Shakor Pshtiwan, Laghi Vittoria (2023-12)
Powder-Bed Additive Manufacturing - Panda Biranchi, Shakor Pshtiwan, Laghi Vittoria (2023-12)
Shotcrete Additive Manufacturing - Bos Derk, Wolfs Robert (2023-12)
A Quality-Control Framework for Digital Fabrication with Concrete - Wang Yu, Rodriguez Fabian, Olek Jan, Zavattieri Pablo et al. (2023-11)
Influence of Type of Fibers on Fresh and Hardened Properties of Three-Dimensional-Printed Cementitious Mortars - Dörrie Robin, Freund Niklas, Herrmann Eric, Baghdadi Abtin et al. (2023-09)
Automated Force-Flow-Oriented Reinforcement Integration for Shotcrete 3D Printing - Ekanayaka Virama, Hürkamp André (2023-03)
Implementation of a Surrogate-Model for a Novel Path‐Based Finite-Element-Simulation for Additive Manufacturing-Processes in Construction - Zhang Nan, Sanjayan Jay (2023-01)
Extrusion Nozzle Design and Print Parameter Selections for 3D Concrete Printing - Teixeira João, Zuazua-Ros Amaia, Jesus Manuel, Rangel Bárbara et al. (2023-01)
How 3DPC Will Transform Architectural Design - Liu Xiongfei, Li Jixiang, Li Qi, Hou Gunayu (2022-11)
Mechanical Performance Optimization in Spray-Based Three-Dimensional-Printed Mortar Using Carbon-Fiber - Salaimanimagudam M., Jayaprakash Jaganathan (2022-11)
Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry:
A Critical Review - Lachmayer Lukas, Böhler David, Freund Niklas, Mai (née Dressler) Inka et al. (2022-11)
Modelling the Influence of Material and Process Parameters on Shotcrete 3D Printed Strands:
Cross-Section Adjustment for Automatic Robotic Manufacturing - Kloft Harald, Dörfler Kathrin, Bährens Meike, Dielemans Gido et al. (2022-09)
The Research Infrastructure of the SFB TRR 277 AMC:
Additive Manufacturing in Construction - Bischof Patrick, Mata-Falcón Jaime, Kaufmann Walter (2022-08)
Fostering Innovative and Sustainable Mass-Market Construction Using Digital Fabrication with Concrete - Liu Xiongfei, Li Qi, Wang Fang, Ma Guowei (2022-07)
Systematic Approach for Printability Evaluation and Mechanical Property Optimization of Spray-Based 3D Printed Mortar - Dörrie Robin, Kloft Harald (2022-06)
Force-Flow Compliant Robotic Path-Planning Approach for Reinforced Concrete Elements Using SC3DP - Dörfler Kathrin, Dielemans Gido, Lachmayer Lukas, Recker Tobias et al. (2022-06)
Additive Manufacturing Using Mobile Robots:
Opportunities and Challenges for Building Construction - Mechtcherine Viktor, Taubert Markus, Müller Steffen, Will Frank et al. (2022-03)
Additive Manufacturing of Monolithic, Steel-Reinforced Concrete Walls Using CONPrint3D-Reinforced Methods - Liu Junli, Nguyen Vuong, Panda Biranchi, Fox Kate et al. (2022-02)
Additive Manufacturing of Sustainable Construction Materials and Form-Finding Structures:
A Review on Recent Progresses - Heidarnezhad Fatemeh, Zhang Qian (2022-01)
Shotcrete-Based 3D Concrete Printing:
State of Art, Challenges, and Opportunities - Vasilić Ksenija, Hack Norman, Kloft Harald, Lowke Dirk et al. (2022-01)
Digitale Fertigung im Betonbau - Buswell Richard, Bos Freek, Silva Wilson, Hack Norman et al. (2022-01)
Digital Fabrication with Cement-Based Materials:
Process Classification and Case Studies - Pajonk Adam, Prieto Alejandro, Blum Ulrich, Knaack Ulrich (2021-11)
Multi-Material Additive Manufacturing in Architecture and Construction:
A Review - Freund Niklas, Lowke Dirk (2021-11)
Inter-Layer Reinforcement in Shotcrete 3D Printing - Tao Yaxin, Rahul Attupurathu, Lesage Karel, Yuan Yong et al. (2021-02)
Stiffening Control of Cement-Based Materials Using Accelerators in In-Line Mixing Processes:
Possibilities and Challenges - Mechtcherine Viktor, Buswell Richard, Kloft Harald, Bos Freek et al. (2021-02)
Integrating Reinforcement in Digital Fabrication with Concrete:
A Review and Classification Framework - Jenny Ercan, Lloret-Fritschi Ena, Gramazio Fabio, Kohler Matthias (2020-11)
Crafting Plaster through Continuous Mobile Robotic Fabrication On-Site - Kruger Jacques, Zijl Gideon (2020-10)
A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication - Kloft Harald, Empelmann Martin, Hack Norman, Herrmann Eric et al. (2020-09)
Reinforcement-Strategies for 3D Concrete Printing - Buswell Richard, Kinnell Peter, Xu Jie, Hack Norman et al. (2020-07)
Inspection Methods for 3D Concrete Printing - Hack Norman, Kloft Harald (2020-07)
Shotcrete 3D Printing Technology for the Fabrication of Slender Fully Reinforced Freeform Concrete Elements with High Surface Quality:
A Real-Scale Demonstrator - Kloft Harald, Empelmann Martin, Hack Norman, Herrmann Eric et al. (2020-07)
Strategies for the Reinforcement for 3D-Concrete-Printing - Bos Freek, Wolfs Robert, Salet Theo (2020-06)
CCR Digital Concrete 2020 SI:
Editorial - Kloft Harald, Krauss Hans-Werner, Hack Norman, Herrmann Eric et al. (2020-05)
Influence of Process Parameters on the Inter-Layer Bond Strength of Concrete Elements Additive Manufactured by Shotcrete 3D Printing - Hack Norman, Mai (née Dressler) Inka, Brohmann Leon, Gantner Stefan et al. (2020-03)
Injection 3D Concrete Printing (I3DCP):
Basic Principles and Case Studies - Urhal Pinar, Weightman Andrew, Diver Carl, Bartolo Paulo (2019-05)
Robot-Assisted Additive Manufacturing:
A Review - Perrot Arnaud, Amziane Sofiane (2019-04)
3D Printing in Concrete:
General Considerations and Technologies - Ayres Phil, Silva Wilson, Nicholas Paul, Andersen Thomas et al. (2018-09)
SCRIM:
Sparse Concrete Reinforcement in Meshworks - Lindemann Hendrik, Gerbers Roman, Ibrahim Serhat, Dietrich Franz et al. (2018-09)
Development of a Shotcrete 3D Printing (SC3DP) Technology for Additive Manufacturing of Reinforced Freeform Concrete Structures - Wolfs Robert, Bos Freek, Salet Theo (2018-06)
Correlation Between Destructive Compression Tests and Non-Destructive Ultrasonic Measurements on Early-Age 3D Printed Concrete - Marchon Delphine, Kawashima Shiho, Bessaies-Bey Hela, Mantellato Sara et al. (2018-05)
Hydration- and Rheology-Control of Concrete for Digital Fabrication:
Potential Admixtures and Cement-Chemistry - Ibrahim Serhat, Olbrich Alexander, Lindemann Hendrik, Gerbers Roman et al. (2018-02)
Automated Additive Manufacturing of Concrete Structures without Formwork:
Concept for Path-Planning - Wolfs Robert, Bos Freek, Strien Emiel, Salet Theo (2017-06)
A Real-Time Height Measurement and Feedback System for 3D Concrete Printing
BibTeX
@article{neud_brun_gerb_heyn.2016.ANRSTfGMoCCSwF,
author = "Stefan Neudecker and Christopher Bruns and Roman Gerbers and Jakob Heyn and Franz Dietrich and Klaus Dröder and Annika Raatz and Harald Kloft",
title = "A New Robotic Spray Technology for Generative Manufacturing of Complex Concrete-Structures without Formwork",
doi = "10.1016/j.procir.2016.02.107",
year = "2016",
journal = "Procedia CIRP",
volume = "43",
pages = "333--338",
}
Formatted Citation
S. Neudecker, “A New Robotic Spray Technology for Generative Manufacturing of Complex Concrete-Structures without Formwork”, Procedia CIRP, vol. 43, pp. 333–338, 2016, doi: 10.1016/j.procir.2016.02.107.
Neudecker, Stefan, Christopher Bruns, Roman Gerbers, Jakob Heyn, Franz Dietrich, Klaus Dröder, Annika Raatz, and Harald Kloft. “A New Robotic Spray Technology for Generative Manufacturing of Complex Concrete-Structures Without Formwork”. Procedia CIRP 43 (2016): 333–38. https://doi.org/10.1016/j.procir.2016.02.107.