Additive Manufacturing of Earth-Based Materials (2023-12)¶
, ,
Journal Article - Materials, Vol. 17, Iss. 1, No. 202
Abstract
Increasing concerns about global warming and its impact on the environment reinforce the need for new materials and technologies. Additive manufacturing has become more relevant due to its potential to build sustainable and more energy-efficient constructions. However, the materials employed within the technology are not yet fully sustainable. Researchers employing clay as the main binder have found that, besides protecting the environment, it benefits passive control of indoor temperature and relative humidity and contributes to comfort. The mortar design as well as the necessary technological adaptations for the 3D printing of earth mortars are addressed. From a material perspective, this paper reviewed and analyzed the recent developments in additive manufacturing of clay-based mortars, highlighting the main gaps and providing recommendations for future developments in this field.
¶
55 References
- Alhumayani Hashem, Gomaa Mohamed, Soebarto Veronica, Jabi Wassim (2020-06)
Environmental Assessment of Large-Scale 3D Printing in Construction:
A Comparative Study between Cob and Concrete - Alqenaee Amnah, Memari Ali (2022-02)
Experimental Study of 3D Printable Cob Mixtures - Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Khayat Kamal et al. (2021-10)
Digital Fabrication of Eco-Friendly Ultra-High-Performance Fiber-Reinforced Concrete - Atkinson Cynthia, Aslani Farhad (2023-03)
Performance of 3D Printed Columns Using Self-Sensing Cementitious Composites - Batikha Mustafa, Jotangia Rahul, Baaj Mohamad, Mousleh Ibrahim (2021-12)
3D Concrete Printing for Sustainable and Economical Construction:
A Comparative Study - Bhattacherjee Shantanu, Basavaraj Anusha, Rahul Attupurathu, Santhanam Manu et al. (2021-06)
Sustainable Materials for 3D Concrete Printing - Bos Freek, Kruger Jacques, Lucas Sandra, Zijl Gideon (2021-04)
Juxtaposing Fresh Material-Characterisation-Methods for Buildability-Assessment of 3D Printable Cementitious Mortars - Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
3D Printing Using Concrete-Extrusion:
A Roadmap for Research - Chen Yu, Figueiredo Stefan, Li Zhenming, Chang Ze et al. (2020-03)
Improving Printability of Limestone-Calcined-Clay-Based Cementitious Materials by Using Viscosity-Modifying Admixture - Chen Yu, Figueiredo Stefan, Yalçınkaya Çağlar, Çopuroğlu Oğuzhan et al. (2019-04)
The Effect of Viscosity-Modifying Admixture on the Extrudability of Limestone and Calcined-Clay-Based Cementitious Material for Extrusion-Based 3D Concrete Printing - Craveiro Flávio, Duarte José, Bártolo Helena, Bartolo Paulo (2019-04)
Additive Manufacturing as an Enabling Technology for Digital Construction:
A Perspective on Construction 4.0 - Daher Jana, Kleib Joelle, Benzerzour Mahfoud, Abriak Nor-Edine et al. (2023-06)
The Development of Soil-Based 3D Printable Mixtures:
A Mix-Design Methodology and a Case Study - Dey Dhrutiman, Srinivas Dodda, Panda Biranchi, Suraneni Prannoy et al. (2022-02)
Use of Industrial Waste-Materials for 3D Printing of Sustainable Concrete:
A Review - D'Haese Romain, Carpentier Olivier, Dubois Vincent, Chafei Sawsen et al. (2022-10)
3D Printable Materials Made with Industrial Byproducts:
Formulation, Fresh and Hardened Properties - Fratello Virginia, Rael Ronald (2020-05)
Innovating Materials for Large-Scale Additive Manufacturing:
Salt, Soil, Cement and Chardonnay - Gomaa Mohamed, Jabi Wassim, Soebarto Veronica, Xie Yi (2022-01)
Digital Manufacturing for Earth Construction:
A Critical Review - Gomaa Mohamed, Jabi Wassim, Veliz-Reyes Alejandro, Soebarto Veronica (2021-01)
3D Printing System for Earth-Based Construction:
Case Study of Cob - Hojati Maryam, Li Zhanzhao, Memari Ali, Park Keunhyoung et al. (2022-01)
3D Printable Quaternary-Cementitious-Materials Towards Sustainable Development:
Mixture Design and Mechanical Properties - Jagoda Jeneé, Diggs-McGee Brandy, Kreiger Megan, Schuldt Steven (2020-04)
The Viability and Simplicity of 3D Printed Construction:
A Military Case Study - Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
Cementitious Materials for Construction-Scale 3D Printing:
Laboratory Testing of Fresh Printing Mixture - Khoshnevis Behrokh (2003-11)
Automated Construction by Contour Crafting:
Related Robotics and Information Technologies - Kontovourkis Odysseas, Tryfonos George (2017-07)
Integrating Parametric Design with Robotic Additive Manufacturing for 3D Clay Printing:
An Experimental Study - Kontovourkis Odysseas, Tryfonos George (2019-11)
Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design - Kontovourkis Odysseas, Tryfonos George, Georgiou Christos (2019-06)
Robotic Additive Manufacturing (RAM) with Clay Using Topology-Optimization Principles for Tool-Path-Planning:
The Example of a Building Element - Kruger Jacques, Zeranka Stephan, Zijl Gideon (2019-07)
3D Concrete Printing:
A Lower-Bound Analytical Model for Buildability-Performance-Quantification - Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
Mix-Design and Fresh Properties for High-Performance Printing Concrete - Leschok Matthias, Cheibas Ina, Piccioni Valeria, Seshadri Bharath et al. (2023-05)
3D Printing Facades:
Design, Fabrication, and Assessment Methods - Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
Developments in Construction-Scale Additive Manufacturing Processes - Lim Sungwoo, Buswell Richard, Le Thanh, Wackrow Rene et al. (2011-07)
Development of a Viable Concrete Printing Process - Liu Huawei, Liu Chao, Wu Yiwen, Bai Guoliang et al. (2022-09)
3D Printing Concrete with Recycled Coarse Aggregates:
The Influence of Pore-Structure on Inter-Layer Adhesion - Mechtcherine Viktor, Bos Freek, Perrot Arnaud, Silva Wilson et al. (2020-03)
Extrusion-Based Additive Manufacturing with Cement-Based Materials:
Production Steps, Processes, and Their Underlying Physics - Mechtcherine Viktor, Nerella Venkatesh, Kasten Knut (2013-12)
Testing Pumpability of Concrete Using Sliding-Pipe Rheometer - Mechtcherine Viktor, Nerella Venkatesh, Will Frank, Näther Mathias et al. (2019-08)
Large-Scale Digital Concrete Construction:
CONPrint3D Concept for On-Site, Monolithic 3D Printing - Moeini Mohammad, Hosseinpoor Masoud, Yahia Ammar (2020-05)
Effectiveness of the Rheometric Methods to Evaluate the Build-Up of Cementitious Mortars Used for 3D Printing - Mohammad Malek, Masad Eyad, Ghamdi Sami (2020-12)
3D Concrete Printing Sustainability:
A Comparative Life Cycle Assessment of Four Construction Method Scenarios - Nerella Venkatesh, Näther Mathias, Iqbal Arsalan, Butler Marko et al. (2018-09)
In-Line Quantification of Extrudability of Cementitious Materials for Digital Construction - Panda Biranchi, Ruan Shaoqin, Unluer Cise, Tan Ming (2018-11)
Improving the 3D Printability of High-Volume Fly-Ash Mixtures via the Use of Nano-Attapulgite-Clay - Paul Suvash, Tay Yi, Panda Biranchi, Tan Ming (2017-08)
Fresh and Hardened Properties of 3D Printable Cementitious Materials for Building and Construction - Perrot Arnaud, Rangeard Damien, Courteille Eric (2018-04)
3D Printing of Earth-Based Materials:
Processing Aspects - Rahal Said, Kaci Abdelhak, Skoudarli Abdeslam (2023-07)
Evaluation of Mechanical Anisotropy-Induced by 3D Printing Process for Earth-Based Materials - Rehman Atta, Kim Jung-Hoon (2021-07)
3D Concrete Printing:
A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics - Roussel Nicolas, Buswell Richard, Ducoulombier Nicolas, Ivanova Irina et al. (2022-06)
Assessing the Fresh Properties of Printable Cement-Based Materials:
High-Potential Tests for Quality-Control - Rückrich Stefanie, Agranati Galit, Grobman Yasha (2022-12)
Earth-Based Additive Manufacturing:
A Field-Oriented Methodology for Evaluating Material-Printability - Schuldt Steven, Jagoda Jeneé, Hoisington Andrew, Delorit Justin (2021-03)
A Systematic Review and Analysis of the Viability of 3D Printed Construction in Remote Environments - Silva Guido, Ñañez Robert, Zavaleta Diana, Burgos Valeria et al. (2022-07)
Eco-Friendly Additive Construction:
Analysis of the Printability of Earthen-Based Matrices Stabilized with Potato-Starch-Gel and Sisal-Fibers - Teixeira João, Schaefer Cecília, Rangel Bárbara, Maia Lino et al. (2022-11)
A Road Map to Find in 3D Printing a New Design Plasticity for Construction:
The State of Art - Wang Lining, Aslani Farhad (2022-11)
Structural Performance of Reinforced Concrete Beams with 3D Printed Cement-Based Sensor Embedded and Self-Sensing Cementitious Composites - Wang Lining, Aslani Farhad, Mukherjee Abhijit (2022-04)
Development of 3D Printable Self-Sensing Cementitious Composites - Wangler Timothy, Roussel Nicolas, Bos Freek, Salet Theo et al. (2019-06)
Digital Concrete:
A Review - Wolfs Robert, Bos Freek, Salet Theo (2018-06)
Correlation Between Destructive Compression Tests and Non-Destructive Ultrasonic Measurements on Early-Age 3D Printed Concrete - Wolfs Robert, Bos Freek, Salet Theo (2019-03)
Hardened Properties of 3D Printed Concrete:
The Influence of Process Parameters on Inter-Layer Adhesion - Wolf Alexander, Rosendahl Philipp, Knaack Ulrich (2021-10)
Additive Manufacturing of Clay and Ceramic Building Components - Yang Hongxiong, Chung Jacky, Chen Yuhong, Li Yijia (2018-06)
The Cost Calculation Method of Construction 3D Printing Aligned with Internet of Things - Yemesegen Eden, Memari Ali (2023-07)
A Review of Experimental Studies on Cob, Hempcrete, and Bamboo Components and the Call for Transition Towards Sustainable Home Building with 3D Printing
8 Citations
- Tinoco Matheus, Lima Moura Paiva Rayane, Andrade Luiza, Mendoza Reales Oscar (2025-12)
Hybrid 3D Printable Mixtures Incorporating Fine Earth, Portland Cement, and Fly Ash:
A Sustainable Alternative to Cement-Intensive Systems - Adeel Muhammad (2025-11)
Three-Dimensional Concrete Printing for Sustainable Construction and Architecture:
A Comprehensive Review - Faleschini Flora, Trento Daniel, Zanini Mariano (2025-11)
Earth as a Building Material:
From Traditional Building Techniques to Additive Manufacturing - Valeri Manuela, Sangiorgio Valentino, Cantagallo Christina (2025-10)
From Traditional Materials to Geopolymers:
History, Performance, Sustainability and 3D Printing Applications - Sangiorgio Valentino, Rossetti Pietro, Polidoro Anthony, Rossi Emilio (2025-02)
Sustainable Raw-Earth Blocks Achieved with 3D-Printed Formworks:
Parametric Modeling, Prototyping, and Laboratory Testing - Tarek Shaimaa, Mansour Yasser, Abdelmohsen Sherif, Kohail Mohamed et al. (2025-02)
Evaluating the Role of Additive Manufacturing in Adobe Brick Enhancement:
A Comparative Study - Giacomobono Leonardo, Argenti Maria, Ferretti Elena, Paparella Giulio (2024-08)
Three-Dimensional Printing with Earthen Materials:
A Settlement-Scale Design Experience - Los Angeles Ortega Rosario Maria, Medina Melany, Duque Rafael, Alberto Jaén Ortega Antonio et al. (2024-05)
Advancing Sustainable Construction:
Insights into Clay-Based Additive Manufacturing for Architecture, Engineering, and Construction
BibTeX
@article{roch_fari_luca.2024.AMoEBM,
author = "Douglas Rocha and Paulina Faria and Sandra Simaria de Oliveira Lucas",
title = "Additive Manufacturing of Earth-Based Materials: A Literature Review on Mortar-Composition, Extrusion, and Processing Earth",
doi = "10.3390/ma17010202",
year = "2024",
journal = "Materials",
volume = "17",
number = "1",
pages = "202",
}
Formatted Citation
D. Rocha, P. Faria and S. S. de Oliveira Lucas, “Additive Manufacturing of Earth-Based Materials: A Literature Review on Mortar-Composition, Extrusion, and Processing Earth”, Materials, vol. 17, no. 1, p. 202, 2024, doi: 10.3390/ma17010202.
Rocha, Douglas, Paulina Faria, and Sandra Simaria de Oliveira Lucas. “Additive Manufacturing of Earth-Based Materials: A Literature Review on Mortar-Composition, Extrusion, and Processing Earth”. Materials 17, no. 1 (2024): 202. https://doi.org/10.3390/ma17010202.