Seismic Performance of Fe-SMA Pre-Stressed Segmental Bridge Columns with 3D Printed Permanent Concrete Formwork (2024-01)¶

The integration of digital fabrication technology with prestressed segmental column construction offers significant potential for accelerated bridge construction with material-efficient design. This study aims to explore this potential by developing a novel prestressed segmental column system that utilizes permanent 3D printed concrete (3DPC) formwork for column segment fabrication. Prestressing is achieved in the proposed system by using partially bonded iron-based shape memory alloy (Fe-SMA) reinforcement. Large-scale experiments were conducted on two columns under combined gravity and lateral loading to evaluate the seismic performance and feasibility of the proposed system. The ratio of steel to Fe-SMA reinforcement in the column design was the variable considered in this study. The experimental results showed that the columns could withstand lateral drifts of up to 5% without collapse and the permanent 3DPC formwork showed no premature failure or delamination. Furthermore, the columns exhibited self-centering characteristics, maintaining a residual drift of 1% up to a target drift of 4% when the reinforcement ratio of steel to Fe-SMA rebars was 0.3. The results highlight the potential of the proposed prefabrication concept in designing material-efficient and seismically resilient bridge columns with low damage characteristics.