Skip to content

Trustworthy Machine Learning-Enhanced 3D Concrete Printing (2024-09)

Predicting Bond Strength and Designing Reinforcement Embedment Length

10.1016/j.autcon.2024.105754

 Ma Xin-Rui, Wang Xian-Lin, Chen Shi-Zi
Journal Article - Automation in Construction, Vol. 168, No. 105754

Abstract

Three-dimensional concrete printing (3DCP) faces challenges in determining and ensuring adequate bond strength between reinforcement and printed concrete. Traditional methods for predicting bond performance are merely deterministic without considering potential uncertainty, which would lead to risks for structural safety. To address this issue, this paper develops a trustworthy machine learning based prediction model for bond strength in reinforced printed concrete (RPC) structures using Natural Gradient Boosting algorithm. This developed model provides both scalar bond strength predictions and corresponding standard deviations, and in the test, it achieved a 94.5% safety rate and outperformed empirical formulas and deterministic approaches. Instructive guidance can be offered for structural engineers and designers in determining reinforcement embedment lengths for 3D-printed concrete during constructions. This probabilistic prediction approach can further enhance the safety and efficiency of digitally fabricated concrete structures, potentially extending its application to other critical parameters in printed concrete.

39 References

  1. Asprone Domenico, Menna Costantino, Bos Freek, Salet Theo et al. (2018-06)
    Rethinking Reinforcement for Digital Fabrication with Concrete
  2. Baz Bilal, Aouad Georges, Leblond Philippe, Mansouri Omar et al. (2020-05)
    Mechanical Assessment of Concrete:
    Steel Bonding in 3D Printed Elements
  3. Baz Bilal, Aouad Georges, Rémond Sébastien (2020-01)
    Effect of the Printing Method and Mortar’s Workability on Pull-Out Strength of 3D Printed Elements
  4. Buswell Richard, Silva Wilson, Bos Freek, Schipper Roel et al. (2020-05)
    A Process Classification Framework for Defining and Describing Digital Fabrication with Concrete
  5. Cao Xiangpeng, Yu Shiheng, Zheng Dapeng, Cui Hongzhi (2022-06)
    Nail-Planting to Enhance the Interface Bonding Strength in 3D Printed Concrete
  6. Chang Ze, Wan Zhi, Xu Yading, Schlangen Erik et al. (2022-06)
    Convolutional Neural Network for Predicting Crack-Pattern and Stress-Crack-Width Curve of Air-Void Structure in 3D Printed Concrete
  7. Chang Ze, Xu Yading, Chen Yu, Gan Yidong et al. (2021-05)
    A Discrete Lattice-Model for Assessment of Buildability Performance of 3D Printed Concrete
  8. Chang Ze, Zhang Hongzhi, Liang Minfei, Schlangen Erik et al. (2022-07)
    Numerical Simulation of Elastic Buckling in 3D Concrete Printing Using the Lattice-Model with Geometric Non-Linearity
  9. Ding Tao, Qin Fei, Xiao Jianzhuang, Chen Xiaoming et al. (2022-01)
    Experimental Study on the Bond Behavior Between Steel-Bars and 3D Printed Concrete
  10. Flatt Robert, Wangler Timothy (2022-05)
    On Sustainability and Digital Fabrication with Concrete
  11. Gebhard Lukas, Esposito Laura, Menna Costantino, Mata-Falcón Jaime (2022-07)
    Inter-Laboratory Study on the Influence of 3D Concrete Printing Set-Ups on the Bond Behavior of Various Reinforcements
  12. Gebhard Lukas, Mata-Falcón Jaime, Anton Ana-Maria, Dillenburger Benjamin et al. (2021-04)
    Structural Behavior of 3D Printed Concrete Beams with Various Reinforcement-Strategies
  13. Geneidy Omar, Kumarji Sujay, Dubor Alexandre, Sollazzo Aldo (2020-07)
    Simultaneous Reinforcement of Concrete While 3D Printing
  14. Ghasemi Alireza, Naser Mohannad (2023-07)
    Tailoring 3D Printed Concrete Through Explainable Artificial Intelligence
  15. Hass Lauri, Bos Freek, Salet Theo (2022-09)
    Characterizing the Bond Properties of Automatically Placed Helical Reinforcement in 3D Printed Concrete
  16. Hojati Maryam, Memari Ali, Zahabi Mehrzad, Wu Zhengyu et al. (2022-06)
    Barbed-Wire Reinforcement for 3D Concrete Printing
  17. Hou Shaodan, Duan Zhenhua, Xiao Jianzhuang, Ye Jun (2020-12)
    A Review of 3D Printed Concrete:
    Performance-Requirements, Testing Measurements and Mix-Design
  18. Kloft Harald, Empelmann Martin, Hack Norman, Herrmann Eric et al. (2020-09)
    Reinforcement-Strategies for 3D Concrete Printing
  19. Lao Wenxin, Li Mingyang, Wong Teck, Tan Ming et al. (2020-02)
    Improving Surface-Finish-Quality in Extrusion-Based 3D Concrete Printing Using Machine-Learning-Based Extrudate-Geometry-Control
  20. Lim Sungwoo, Buswell Richard, Le Thanh, Wackrow Rene et al. (2011-07)
    Development of a Viable Concrete Printing Process
  21. Liu Zhixin, Li Mingyang, Weng Yiwei, Qian Ye et al. (2020-03)
    Modelling- and Parameter-Optimization for Filament-Deformation in 3D Cementitious Material-Printing Using Support-Vector-Machine
  22. Marchment Taylor, Sanjayan Jay, Nematollahi Behzad, Xia Ming (2019-02)
    Inter-Layer Strength of 3D Printed Concrete
  23. Mechtcherine Viktor, Bos Freek, Perrot Arnaud, Silva Wilson et al. (2020-03)
    Extrusion-Based Additive Manufacturing with Cement-Based Materials:
    Production Steps, Processes, and Their Underlying Physics
  24. Mechtcherine Viktor, Buswell Richard, Kloft Harald, Bos Freek et al. (2021-02)
    Integrating Reinforcement in Digital Fabrication with Concrete:
    A Review and Classification Framework
  25. Mechtcherine Viktor, Grafe Jasmin, Nerella Venkatesh, Spaniol Erik et al. (2018-05)
    3D Printed Steel-Reinforcement for Digital Concrete Construction:
    Manufacture, Mechanical Properties and Bond Behavior
  26. Mechtcherine Viktor, Tittelboom Kim, Kazemian Ali, Kreiger Eric et al. (2022-04)
    A Roadmap for Quality-Control of Hardening and Hardened Printed Concrete
  27. Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2021-09)
    Modelling the Inter-Layer Bond Strength of 3D Printed Concrete with Surface Moisture
  28. Reiter Lex, Wangler Timothy, Roussel Nicolas, Flatt Robert (2018-06)
    The Role of Early-Age Structural Build-Up in Digital Fabrication with Concrete
  29. Uddin Md, Ye Junhong, Deng Boyu, Li Lingzhi et al. (2023-04)
    Interpretable Machine Learning for Predicting the Strength of 3D Printed Fiber-Reinforced Concrete
  30. Wang Xianlin, Banthia Nemkumar, Yoo Doo-Yeol (2023-11)
    Reinforcement Bond Performance in 3D Concrete Printing:
    Explainable Ensemble Learning Augmented by Deep Generative Adversarial Networks
  31. Wang Zhibin, Jia Lutao, Deng Zhicong, Zhang Chao et al. (2022-08)
    Bond Behavior Between Steel-Bars and 3D Printed Concrete:
    Effect of Concrete Rheological Property, Steel-Bar Diameter and Paste-Coating
  32. Wang Xianggang, Jia Lutao, Jia Zijian, Zhang Chao et al. (2022-06)
    Optimization of 3D Printing Concrete with Coarse Aggregate via Proper Mix-Design and Printing-Process
  33. Wu Yuching, Yang Qianfan, Kong Xiangrui, Zhi Peng et al. (2021-05)
    Uncertainty Quantification for the Representative Volume Element of Geometrically Mono-Clinic 3D Printed Concrete
  34. Xiao Jianzhuang, Chen Zixuan, Ding Tao, Zou Shuai (2021-10)
    Bending Behavior of Steel-Cable-Reinforced 3D Printed Concrete in the Direction Perpendicular to the Interfaces
  35. Xiao Jianzhuang, Ji Guangchao, Zhang Yamei, Ma Guowei et al. (2021-06)
    Large-Scale 3D Printing Concrete Technology:
    Current Status and Future Opportunities
  36. Yang Liming, Sepasgozar Samad, Shirowzhan Sara, Kashani Alireza et al. (2022-12)
    Nozzle Criteria for Enhancing Extrudability, Buildability and Inter-Layer Bonding in 3D Printing Concrete
  37. Yao Xiaofei, Lyu Xin, Sun Junbo, Wang Bolin et al. (2023-03)
    AI-Based Performance Prediction for 3D Printed Concrete Considering Anisotropy and Steam-Curing Condition
  38. Zhang Kaijian, Lin Wenqiang, Zhang Qingtian, Wang Dehui et al. (2024-07)
    Evaluation of Anisotropy and Statistical Parameters of Compressive Strength for 3D Printed Concrete
  39. Zhu Ronghua, Egbe King-James, Salehi Hadi, Shi Zhongtian et al. (2024-01)
    Eco-Friendly 3D Printed Concrete with Fine Aggregate Replacements:
    Fabrication, Characterization and Machine Learning Prediction

4 Citations

  1. Iqbal Imtiaz, Kasim Tala, Besklubova Svetlana, Mustafa Ali et al. (2025-12)
    Passive Determination of Anisotropic Compressive Strength of 3D Printed Concrete Using Multiple Neural Networks Enhanced with Explainable Machine Learning (XML)
  2. Chen Baixi, Yang Lei, Jiang Sheng (2025-09)
    Stochastic Analysis of 3D Concrete Printing Process with Curvature and Inclination by Explainable Data-Driven Modelling
  3. Chen Wenguang, Liang Long, Ye Junhong, Liu Lingfei et al. (2025-09)
    Machine Learning-Enabled Performance-Based Design of Three-Dimensional Printed Engineered Cementitious Composites
  4. Liu Shijie, Liu Tong, Alqurashi Muwaffaq, Abdou Elabbasy Ahmed et al. (2025-09)
    Advancing 3D-Printed Fiber-Reinforced Concrete for Sustainable Construction:
    A Comparative Optimization Based Study of Hybrid Machine Intelligence Models for Predicting Mechanical Strength and CO₂ Emissions

BibTeX
@article{ma_wang_chen.2024.TMLE3CP,
  author            = "Xin-Rui Ma and Xian-Lin Wang and Shi-Zi Chen",
  title             = "Trustworthy Machine Learning-Enhanced 3D Concrete Printing: Predicting Bond Strength and Designing Reinforcement Embedment Length",
  doi               = "10.1016/j.autcon.2024.105754",
  year              = "2024",
  journal           = "Automation in Construction",
  volume            = "168",
  pages             = "105754",
}
Formatted Citation

X.-R. Ma, X.-L. Wang and S.-Z. Chen, “Trustworthy Machine Learning-Enhanced 3D Concrete Printing: Predicting Bond Strength and Designing Reinforcement Embedment Length”, Automation in Construction, vol. 168, p. 105754, 2024, doi: 10.1016/j.autcon.2024.105754.

Ma, Xin-Rui, Xian-Lin Wang, and Shi-Zi Chen. “Trustworthy Machine Learning-Enhanced 3D Concrete Printing: Predicting Bond Strength and Designing Reinforcement Embedment Length”. Automation in Construction 168 (2024): 105754. https://doi.org/10.1016/j.autcon.2024.105754.