Improving Inter-Layer Bond in 3D Printed Concrete Through Induced Thermo-Hydrokinetics (2023-06)¶
10.1016/j.conbuildmat.2023.132121
, ,
Journal Article - Construction and Building Materials, Vol. 393, No. 132121
Abstract
For 3D printable concrete, lack of interlayer adhesion (IA) is an important consideration. This paper presents an experimental study to investigate a novel method to mitigate lack of IA by enhancing the interlayer bond strength through induced thermo-hydrokinetics. Thermo-hydrokinetics in this study describe the motions of heated fluids and/or the forces which produce or affect such motions. Thermo-hydrokinetics were induced by steaming the interlayer region of a substrate right before placement of a fresh filament layer. The method is applied at 3 different pass times; typical pass time for the arbitrarily selected object for printing, 5 min, and 10 min. A control for each pass time, on which thermo-hydrokinetics were not induced is also obtained. Direct tensile tests are performed to quantify the interlayer bond strength (IBS) of printed specimens. The experimental results show that inducing thermo-hydrokinetics in the interlayer region, even with increasing pass times, is beneficial for the tensile performance of the printed specimen. Steamed tensile specimens showed superior mechanical performance, achieving a 28-day overall mean IBS value of 2.8 MPa, which was a 78 % increase from that of non-steamed tensile specimens. The strength development of the specimens was also quantified, and it was shown that the rate of strength development for the steamed regime specimens was greater than that of the non-steamed regime. Furthermore, scanning electron microscope images provided information into the material in the interlayer region, illustrating that induced thermo-hydrokinetics altered the material in the interlayer region.
¶
32 References
- Arunothayan Arun, Sanjayan Jay (2023-01)
Elevated Temperature Effects on 3D Printed Ultra-High-Performance Concrete - Babafemi Adewumi, Kolawole John, Miah Md, Paul Suvash et al. (2021-06)
A Concise Review on Inter-Layer Bond Strength in 3D Concrete Printing - Cho Seung, Kruger Jacques, Bester Frederick, Heever Marchant et al. (2020-07)
A Compendious Rheo-Mechanical Test for Printability-Assessment of 3D Printable Concrete - Choi Myoungsung, Roussel Nicolas, Kim Youngjin, Kim Jinkeun (2013-01)
Lubrication-Layer Properties During Concrete Pumping - He Lewei, Chow Wai, Li Hua (2020-06)
Effects of Inter-Layer Notch and Shear Stress on Inter-Layer Strength of 3D Printed Cement-Paste - He Lewei, Li Hua, Chow Wai, Zeng Biqing et al. (2022-09)
Increasing the Inter-Layer Strength of 3D Printed Concrete with Tooth-Like Interface:
An Experimental and Theoretical Investigation - Heever Marchant, Bester Frederick, Kruger Jacques, Zijl Gideon (2021-07)
Mechanical Characterisation for Numerical Simulation of Extrusion-Based 3D Concrete Printing - Huang Xin, Yang Weihao, Song Fangnian, Zou Jiuqun (2022-04)
Study on the Mechanical Properties of 3D Printing Concrete Layers and the Mechanism of Influence of Printing Parameters - Keita Emmanuel, Bessaies-Bey Hela, Zuo Wenqiang, Belin Patrick et al. (2019-06)
Weak Bond Strength Between Successive Layers in Extrusion-Based Additive Manufacturing:
Measurement and Physical Origin - Kruger Jacques, Zeranka Stephan, Zijl Gideon (2019-07)
An Ab-Inito Approach for Thixotropy Characterisation of Nano-Particle-Infused 3D Printable Concrete - Kruger Jacques, Zijl Gideon (2020-10)
A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication - Ma Guowei, Salman Nazar, Wang Li, Wang Fang (2020-02)
A Novel Additive Mortar Leveraging Internal Curing for Enhancing Inter-Layer Bonding of Cementitious Composite for 3D Printing - Ma Lei, Zhang Qing, Jia Zijian, Liu Chao et al. (2021-11)
Effect of Drying Environment on Mechanical Properties, Internal RH and Pore-Structure of 3D Printed Concrete - Marchon Delphine, Kawashima Shiho, Bessaies-Bey Hela, Mantellato Sara et al. (2018-05)
Hydration- and Rheology-Control of Concrete for Digital Fabrication:
Potential Admixtures and Cement-Chemistry - Marchment Taylor, Sanjayan Jay, Nematollahi Behzad, Xia Ming (2019-02)
Inter-Layer Strength of 3D Printed Concrete - Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification - Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2021-09)
Modelling the Inter-Layer Bond Strength of 3D Printed Concrete with Surface Moisture - Moelich Gerrit, Rensburg Johannes, Kruger Jacques, Combrinck Riaan (2022-06)
The Environment’s Effect on the Inter-Layer Bond Strength of 3D Printed Concrete - Nerella Venkatesh, Hempel Simone, Mechtcherine Viktor (2019-02)
Effects of Layer-Interface Properties on Mechanical Performance of Concrete Elements Produced by Extrusion-Based 3D Printing - Pan Tinghong, Guo Rongxin, Jiang Yaqing, Ji Xuping (2022-07)
How Do the Contact Surface Forces Affect the Inter-Layer Bond Strength of 3D Printed Mortar? - Putten Jolien, Schutter Geert, Tittelboom Kim (2018-09)
The Effect of Print Parameters on the (Micro)structure of 3D Printed Cementitious Materials - Rashid Ans, Khan Shoukat, Ghamdi Sami, Koç Muammer (2020-06)
Additive Manufacturing:
Technology, Applications, Markets, and Opportunities for the Built Environment - Sakka Fatima, Assaad Joseph, Hamzeh Farook, Nakhoul Charbel (2019-07)
Thixotropy and Interfacial Bond Strengths of Polymer-Modified Printed Mortars - Salman Nazar, Ma Guowei, Ijaz Nauman, Wang Li (2021-01)
Weak Inter-Layer Bonding in Extrusion 3D Concrete Printing:
A Comparative Analysis of Mitigation Techniques - Sanjayan Jay, Nematollahi Behzad, Xia Ming, Marchment Taylor (2018-04)
Effect of Surface Moisture on Inter-Layer Strength of 3D Printed Concrete - Souza Marcelo, Ferreira Igor, Moraes Elisângela, Senff Luciano et al. (2020-09)
3D Printed Concrete for Large-Scale Buildings:
An Overview of Rheology, Printing Parameters, Chemical Admixtures, Reinforcements, and Economic and Environmental Prospects - Tao Yaxin, Lesage Karel, Tittelboom Kim, Yuan Yong et al. (2021-11)
Influence of Substrate-Surface-Roughness and Moisture-Content on Tensile Adhesion Performance of 3D Printable Concrete - Tay Yi, Li Mingyang, Tan Ming (2019-04)
Effect of Printing Parameters in 3D Concrete Printing:
Printing Region and Support Structures - Wangler Timothy, Lloret-Fritschi Ena, Reiter Lex, Hack Norman et al. (2016-10)
Digital Concrete:
Opportunities and Challenges - Weng Yiwei, Li Mingyang, Zhang Dong, Tan Ming et al. (2021-02)
Investigation of Inter-Layer Adhesion of 3D Printable Cementitious Material from the Aspect of Printing-Process - Xu Yanqun, Yuan Qiang, Li Zemin, Shi Caijun et al. (2021-09)
Correlation of Inter-Layer Properties and Rheological Behaviors of 3DPC with Various Printing Time Intervals - Zhang Yu, Zhang Yunsheng, She Wei, Yang Lin et al. (2019-01)
Rheological and Hardened Properties of the High-Thixotropy 3D Printing Concrete
26 Citations
- Mostert Jean-Pierre, Kruger Jacques (2025-10)
Numerically Optimised Filament Surface Topology Towards Maximum Bond Strength in 3D Printed Concrete - Zhang Yi, Lima Lucas, Böhler David, Arunothayan Arun et al. (2025-10)
Durability Assessment of 3D Printed Cement-Based Materials:
A RILEM TC 304-ADC Interlaboratory Study - Sun Hou-Qi, Zeng Jun-Jie, Xie Shan-Shan, Xia Jun-Run et al. (2025-09)
Mechanical and Microstructural Characterization of Interlayer Bonding in Multi-Material 3D-Printed Concrete - Yang Rijiao, Xu Chengji, You Xiufei, Li Xinze et al. (2025-09)
Saddle Stitching-Enabled Interfacial Toughening in 3D Printed Concrete - Chan Li-Jing, Padil Khairul, Chin Chee-Long, Ibrahim Izni et al. (2025-09)
Strategies to Enhance Interlayer Bonding in 3D Printed Concrete:
A Review - Yang Rijiao, Xu Chengji, Fang Sen, Li Xinze et al. (2025-07)
Mechanistic Insights into Microstructural Changes Caused by Stapling in Extrusion-Based 3D Printed Concrete (3DPC) - Haar Bjorn, Kruger Jacques, Zijl Gideon (2025-06)
3D Printed Concrete Pinned Beam-Column Connection Development - Mostert Jean-Pierre, Kruger Jacques (2025-06)
Improving Shear and Flexural Performance of Macroscale 3D Printed Concrete Beams Through Filament Interlocking - Jaji Mustapha, Babafemi Adewumi, Zijl Gideon (2025-05)
Mechanical Performance of Extrusion-Based Two-Part 3D-Printed Geopolymer Concrete:
A Review of Advances in Laboratory and Real-Scale Construction Projects - Gao Jianhao, Niu Yujun, Wang Chaofeng (2025-04)
Linear Helical Printing:
A Novel Approach to 3D Printing Concrete Structures with Enhanced Integrity - Hlobil Michal, Michel Luca, Pundir Mohit, Kammer David (2025-03)
A Thermo-Hygro Model to Determine the Factors Dictating Cold Joint Formation in 3D Printed Concrete - Sapata Alise, Šinka Māris, Šahmenko Genādijs, Korat Bensa Lidija et al. (2025-02)
Establishing Benchmark Properties for 3D-Printed Concrete:
A Study of Printability, Strength, and Durability - Mousavi Moein, Bengar Habib, Mousavi Fateme, Mahdavinia Pooneh et al. (2024-12)
Inter-Layer Bond Strength Prediction of 3D Printable Concrete Using Artificial Neural Network:
Experimental and Modeling Study - Medvedev Vyacheslav, Pustovgar Andrey, Adamtsevich Aleksey, Adamtsevich Liubov et al. (2024-11)
Improving Inter-Layer Adhesion of Cementitious Materials for 3D Construction Printing - Kruger Jacques, Zijl Gideon (2024-11)
A Structural Engineering Perspective on Extrusion-Based 3D Concrete Printing:
From Green to Solid State - He Lewei, Pan Jiahui, Hee Yu, Chen Hao et al. (2024-09)
Development of Novel Concave and Convex Trowels for Higher Inter-Layer Strength of 3D Printed Cement-Paste - Tittelboom Kim, Mohan Dhanesh, Šavija Branko, Keita Emmanuel et al. (2024-08)
On the Micro-and Meso-Structure and Durability of 3D Printed Concrete Elements - Birru Bizu, Rehman Atta, Kim Jung-Hoon (2024-06)
Comparative Analysis of Structural Build-Up in One-Component Stiff and Two-Component Shotcrete-Accelerated Set-on-Demand Mixtures for 3D Concrete Printing - Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2024-04)
Mitigation of Lack-of-Fusion in 3D Printed Limestone-Calcined-Clay-Cement Concrete Induced by Effective Micro-Organisms - Haar Bjorn, Kruger Jacques, Zijl Gideon (2024-04)
Off-Site 3D Printed Concrete Beam Design and Fabrication - Liu Xinhao, Hu Jiajun, Guo Xiaolu (2024-03)
Printability and Inter-Layer Bonding Property of 3D Printed Fiber-Reinforced Geopolymer - Wu Dinglue, Luo Qiling, Long Wujian, Zhang Shunxian et al. (2024-02)
Advancing Construction 3D Printing with Predictive Inter-Layer Bonding Strength:
A Stacking Model Paradigm - Colyn Markus, Zijl Gideon, Babafemi Adewumi (2024-02)
Fresh and Strength Properties of 3D Printable Concrete Mixtures Utilising a High Volume of Sustainable Alternative Binders - Sedghi Reza, Rashidi Kourosh, Hojati Maryam (2024-01)
Large-Scale 3D Wall Printing:
From Concept to Reality - Jaji Mustapha, Zijl Gideon, Babafemi Adewumi (2023-11)
Slag-Modified Metakaolin-Based 3D Printed Geopolymer:
Mechanical Characterisation, Microstructural Properties, and Nitrogen Physisorption Pore-Analysis - Kurniati Eka, Kim Heejeong (2023-10)
Utilizing Industrial Byproducts for Sustainable Three-Dimensional-Printed Infrastructure Applications:
A Comprehensive Review
BibTeX
@article{mune_krug_zijl.2023.IILBi3PCTITH,
author = "Rue Munemo and Jacques Pienaar Kruger and Gideon Pieter Adriaan Greeff van Zijl",
title = "Improving Inter-Layer Bond in 3D Printed Concrete Through Induced Thermo-Hydrokinetics",
doi = "10.1016/j.conbuildmat.2023.132121",
year = "2023",
journal = "Construction and Building Materials",
volume = "393",
pages = "132121",
}
Formatted Citation
R. Munemo, J. P. Kruger and G. P. A. G. van Zijl, “Improving Inter-Layer Bond in 3D Printed Concrete Through Induced Thermo-Hydrokinetics”, Construction and Building Materials, vol. 393, p. 132121, 2023, doi: 10.1016/j.conbuildmat.2023.132121.
Munemo, Rue, Jacques Pienaar Kruger, and Gideon Pieter Adriaan Greeff van Zijl. “Improving Inter-Layer Bond in 3D Printed Concrete Through Induced Thermo-Hydrokinetics”. Construction and Building Materials 393 (2023): 132121. https://doi.org/10.1016/j.conbuildmat.2023.132121.