Skip to content

Development of Alkali-Activated 3D Printable Concrete (2023-05)

A Review

10.3390/en16104181

Mujeeb Syed, Samudrala Manideep, Lanjewar Bhagyashri,  Chippagiri Ravijanya,  Kamath Muralidhar,  Ralegaonkar Rahul
Journal Article - Energies, Vol. 16, Iss. 10, No. 4181

Abstract

The construction world has changed day by day and is becoming more digitalized by introducing new technologies. Three-dimensional concrete printing (3DCP) is one such technology that has automated building process along with several benefits such as reduced material waste, reduced human hazard, and time savings. Traditionally, this technique utilizes cement to construct numerous structures, resulting in a significant carbon footprint and negative environmental impact. There is a need to find alternate solutions to reduce cement consumption. Alkali activation technology has replaced cement completely. The scope of development of alkali-activated 3D printable concrete utilizing agro-industrial byproducts is presented in this study. A review of the fresh and hardened properties of alkali-activated 3D printable concrete was the primary objective. The change in properties of 3D concrete mixes with the variation of additives that influence the ultimate strength parameters is presented. This study explores the curing conditions and in-depth behavior of uses of 3DCP in the construction industry. The environmental benefits over conventional concreting technology are presented. As per previous studies, the optimum mix composition per cubic meter concrete is 600–700 kg/m3 of binder content, 450 kg/m3 of alkali activator solution, and 600–800 kg/m3 of fine aggregate content. This study contributes to the making of 3D printable alkali-activated concrete.

42 References

  1. Alghamdi Hussam, Nair Sooraj, Neithalath Narayanan (2019-02)
    Insights into Material-Design, Extrusion Rheology, and Properties of 3D Printable Alkali-Activated Fly-Ash-Based Binders
  2. Allouzi Rawan, Azhari Wael, Allouzi Rabab (2020-05)
    Conventional Construction and 3D Printing:
    A Comparison Study on Material-Cost in Jordan
  3. Amran Mugahed, Abdelgader Hakim, Onaizi Ali, Fediuk Roman et al. (2021-12)
    3D Printable Alkali-Activated Concretes for Building Applications:
    A Critical Review
  4. Baz Bilal, Aouad Georges, Kleib Joelle, Bulteel David et al. (2021-04)
    Durability-Assessment and Micro-Structural Analysis of 3D Printed Concrete Exposed to Sulfuric-Acid Environments
  5. Bong Shin, Nematollahi Behzad, Nazari Ali, Xia Ming et al. (2018-09)
    Fresh and Hardened Properties of 3D Printable Geopolymer Cured in Ambient Temperature
  6. Bong Shin, Nematollahi Behzad, Nazari Ali, Xia Ming et al. (2019-03)
    Method of Optimization for Ambient Temperature Cured Sustainable Geopolymers for 3D Printing Construction Applications
  7. Bong Shin, Xia Ming, Nematollahi Behzad, Shi Caijun (2021-04)
    Ambient Temperature Cured ‘Just-Add-Water’ Geopolymer for 3D Concrete Printing Applications
  8. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  9. Chen Yuning, Jia Lutao, Liu Chao, Zhang Zedi et al. (2022-01)
    Mechanical Anisotropy Evolution of 3D Printed Alkali-Activated Materials with Different GGBFS-FA Combinations
  10. Chougan Mehdi, Ghaffar Seyed, Sikora Paweł, Chung Sang-Yeop et al. (2021-02)
    Investigation of Additive Incorporation on Rheological, Microstructural and Mechanical Properties of 3D Printable Alkali-Activated Materials
  11. Federowicz Karol, Kaszyńska Maria, Zieliński Adam, Hoffmann Marcin (2020-06)
    Effect of Curing Methods on Shrinkage Development in 3D Printed Concrete
  12. Han Yilong, Yang Zhihan, Ding Tao, Xiao Jianzhuang (2020-08)
    Environmental and Economic Assessment on 3D Printed Buildings with Recycled Concrete
  13. He Yawen, Zhang Yamei, Zhang Chao, Zhou Hongyu (2020-05)
    Energy-Saving-Potential of 3D Printed Concrete Building with Integrated Living Wall
  14. Hossain Md., Zhumabekova Altynay, Paul Suvash, Kim Jong (2020-10)
    A Review of 3D Printing in Construction and Its Impact on the Labor Market
  15. Khoshnevis Behrokh, Yuan Xiao, Zahiri Behnam, Zhang Jing et al. (2015-09)
    Deformation-Analysis of Sulfur-Concrete Structures Made by Contour Crafting
  16. Kondepudi Kala, Subramaniam Kolluru (2021-02)
    Formulation of Alkali-Activated Fly-Ash-Slag Binders for 3D Concrete Printing
  17. Kondepudi Kala, Subramaniam Kolluru, Nematollahi Behzad, Bong Shin et al. (2022-05)
    Study of Particle-Packing and Paste-Rheology in Alkali-Activated Mixtures to Meet the Rheology Demands of 3D Concrete Printing
  18. Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
    Hardened Properties of High-Performance Printing Concrete
  19. Ma Guowei, Li Zhijian, Wang Li (2017-12)
    Printable Properties of Cementitious Material Containing Copper-Tailings for Extrusion-Based 3D Printing
  20. Ma Lei, Zhang Qing, Jia Zijian, Liu Chao et al. (2021-11)
    Effect of Drying Environment on Mechanical Properties, Internal RH and Pore-Structure of 3D Printed Concrete
  21. Mohan Manu, Rahul Attupurathu, Tittelboom Kim, Schutter Geert (2020-10)
    Rheological and Pumping Behavior of 3D Printable Cementitious Materials with Varying Aggregate Content
  22. Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2020-09)
    Effect of Microwave-Heating on Inter-Layer Bonding and Buildability of Geopolymer 3D Concrete Printing
  23. Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2021-06)
    Technologies for Improving Buildability in 3D Concrete Printing
  24. Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2022-02)
    Set-on-Demand Geopolymer Using Print-Head Mixing for 3D Concrete Printing
  25. Nodehi Mehrab, Aguayo Federico, Nodehi Shahab, Gholampour Aliakbar et al. (2022-07)
    Durability Properties of 3D Printed Concrete
  26. Panda Biranchi, Bhagath Singh Gangapatnam, Unluer Cise, Tan Ming (2019-02)
    Synthesis and Characterization of One-Part Geopolymers for Extrusion-Based 3D Concrete Printing
  27. Panda Biranchi, Paul Suvash, Mohamed Nisar, Tay Yi et al. (2017-09)
    Measurement of Tensile Bond Strength of 3D Printed Geopolymer Mortar
  28. Panda Biranchi, Ruan Shaoqin, Unluer Cise, Tan Ming (2018-11)
    Improving the 3D Printability of High-Volume Fly-Ash Mixtures via the Use of Nano-Attapulgite-Clay
  29. Panda Biranchi, Ruan Shaoqin, Unluer Cise, Tan Ming (2020-01)
    Investigation of the Properties of Alkali-Activated Slag Mixes Involving the Use of Nano-Clay and Nucleation-Seeds for 3D Printing
  30. Panda Biranchi, Tan Ming (2018-03)
    Experimental Study on Mix Proportion and Fresh Properties of Fly-Ash-Based Geopolymer for 3D Concrete Printing
  31. Panda Biranchi, Tay Yi, Paul Suvash, Tan Ming (2018-05)
    Current Challenges and Future Potential of 3D Concrete Printing
  32. Paul Suvash, Zijl Gideon, Tan Ming, Gibson Ian (2018-05)
    A Review of 3D Concrete Printing Systems and Materials Properties:
    Current Status and Future Research Prospects
  33. Rael Ronald, Fratello Virginia (2011-10)
    Developing Concrete Polymer Building Components for 3D Printing
  34. Rahul Attupurathu, Santhanam Manu, Meena Hitesh, Ghani Zimam (2018-12)
    3D Printable Concrete:
    Mixture-Design and Test-Methods
  35. Salet Theo, Ahmed Zeeshan, Bos Freek, Laagland Hans (2018-05)
    Design of a 3D Printed Concrete Bridge by Testing
  36. Sanjayan Jay, Nematollahi Behzad, Xia Ming, Marchment Taylor (2018-04)
    Effect of Surface Moisture on Inter-Layer Strength of 3D Printed Concrete
  37. Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
    Vision of 3D Printing with Concrete:
    Technical, Economic and Environmental Potentials
  38. Sikora Paweł, Chougan Mehdi, Cuevas Villalobos Karla, Liebscher Marco et al. (2021-02)
    The Effects of Nano- and Micro-Sized Additives on 3D Printable Cementitious and Alkali-Activated Composites:
    A Review
  39. Sikora Paweł, Techman Mateusz, Federowicz Karol, Khayatt Ahmed et al. (2022-07)
    Insight into the Microstructural and Durability Characteristics of 3D Printed Concrete:
    Cast versus Printed Specimens
  40. Tay Yi, Qian Ye, Tan Ming (2019-05)
    Printability-Region for 3D Concrete Printing Using Slump- and Slump-Flow-Test
  41. Yuan Qiang, Li Zemin, Zhou Dajun, Huang Tingjie et al. (2019-08)
    A Feasible Method for Measuring the Buildability of Fresh 3D Printing Mortar
  42. Zhang Chao, Hou Zeyu, Chen Chun, Zhang Yamei et al. (2019-09)
    Design of 3D Printable Concrete Based on the Relationship Between Flowability of Cement-Paste and Optimum Aggregate-Content

9 Citations

  1. Murali Gunasekaran, Kravchenko Ekaterina, Yuvaraj Divya, Avudaiappan Siva (2025-12)
    Next-Generation Green Construction:
    3D-Printed Geopolymer Concrete with Optimized Rheology, Mechanical Performance, and Environmental Efficiency
  2. Jamjala Siva, Thulasirangan Lakshmidevi Manivannan, Reddy K., Kafle Bidur et al. (2025-10)
    A Critical Review on Synergistic Integration of Nanomaterials in 3D-Printed Concrete:
    Rheology to Microstructure and Eco-Functionality
  3. Liu Ruiying, Xiong Zhongming, Chen Xuan, Jia Qiong et al. (2025-09)
    Industrial Waste in 3D Printed Concrete:
    A Mechanistic Review on Rheological Control and Printability
  4. Chippagiri Ravijanya, Lanjewar Bhagyashri, Kamath Muralidhar, Ralegaonkar Rahul (2025-05)
    Prediction of Construction Materials for Conventional and Alkali-Activated 3D Concrete Printing
  5. Jaji Mustapha, Babafemi Adewumi, Zijl Gideon (2025-05)
    Mechanical Performance of Extrusion-Based Two-Part 3D-Printed Geopolymer Concrete:
    A Review of Advances in Laboratory and Real-Scale Construction Projects
  6. Kaya Ebru, Ciza Baraka, Yalçınkaya Çağlar, Felekoğlu Burak et al. (2025-05)
    A Comparative Study on the Effectiveness of Fly Ash and Blast Furnace Slag as Partial Cement Substitution in 3D Printable Concrete
  7. Hassan Amer, Alomayri Thamer, Noaman Mohammed, Zhang Chunwei (2025-01)
    3D Printed Concrete for Sustainable Construction:
    A Review of Mechanical Properties and Environmental Impact
  8. Baktheer Abedulgader, Claßen Martin (2024-07)
    A Review of Recent Trends and Challenges in Numerical Modeling of the Anisotropic Behavior of Hardened 3D Printed Concrete
  9. Khan Mehran, McNally Ciaran (2024-05)
    Recent Developments on Low-Carbon 3D Printing Concrete:
    Revolutionizing Construction Through Innovative Technology

BibTeX
@article{muje_samu_lanj_chip.2023.DoAA3PC,
  author            = "Syed Mujeeb and Manideep Samudrala and Bhagyashri A. Lanjewar and Ravijanya Chippagiri and Muralidhar Kamath and Rahul V. Ralegaonkar",
  title             = "Development of Alkali-Activated 3D Printable Concrete: A Review",
  doi               = "10.3390/en16104181",
  year              = "2023",
  journal           = "Energies",
  volume            = "16",
  number            = "10",
  pages             = "4181",
}
Formatted Citation

S. Mujeeb, M. Samudrala, B. A. Lanjewar, R. Chippagiri, M. Kamath and R. V. Ralegaonkar, “Development of Alkali-Activated 3D Printable Concrete: A Review”, Energies, vol. 16, no. 10, p. 4181, 2023, doi: 10.3390/en16104181.

Mujeeb, Syed, Manideep Samudrala, Bhagyashri A. Lanjewar, Ravijanya Chippagiri, Muralidhar Kamath, and Rahul V. Ralegaonkar. “Development of Alkali-Activated 3D Printable Concrete: A Review”. Energies 16, no. 10 (2023): 4181. https://doi.org/10.3390/en16104181.