Skip to content

Characterizing Cement Mixtures for Concrete 3D Printing (2020-03)

10.1016/j.mfglet.2020.03.002

Manikandan Karthick,  Wi Kwangwoo,  Zhang Xiao,  Wang Kejin,  Qin Hantang
Journal Article - Manufacturing Letters, Vol. 24, pp. 33-37

Abstract

The need to automate the construction process for civil infrastructures has been ceaselessly propelled by the reported number of detrimental site accidents, enormous time, and material wastages in current labor-intensive approaches. Additive 3D printing could revolutionize the construction-site. Notable advantages of concrete 3D printing include wider build customizability, safer work ambiance, reduced construction time and cost. The major challenge in concrete printing is to identify and maintain the mixture characteristics suitable for printing and stacking up in layers. In this study, ready-to-print fresh cementitious mixtures with silica fume and superplasticizer were characterized for printability based on their rheological properties.

5 References

  1. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  2. Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
    Cementitious Materials for Construction-Scale 3D Printing:
    Laboratory Testing of Fresh Printing Mixture
  3. Nematollahi Behzad, Xia Ming, Sanjayan Jay (2017-07)
    Current Progress of 3D Concrete Printing Technologies
  4. Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
    Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model
  5. Wu Peng, Wang Jun, Wang Xiangyu (2016-04)
    A Critical Review of the Use of 3D Printing in the Construction Industry

43 Citations

  1. Megahed Mai, Abou Zeid Mohamed (2025-11)
    Toward Sustainable 3D Concrete Printing:
    Assessment of SCM-Superplasticizer Interactions on Rheology and Buildability
  2. Türk Ayşe, Türk Furkan, Edebali Serpil, Keskin Ülkü (2025-11)
    3D Printable Mortars with Green Materials:
    Sustainable Solutions with Nanocellulose
  3. Jamjala Siva, Thulasirangan Lakshmidevi Manivannan, Reddy K., Kafle Bidur et al. (2025-10)
    A Critical Review on Synergistic Integration of Nanomaterials in 3D-Printed Concrete:
    Rheology to Microstructure and Eco-Functionality
  4. Girskas Giedrius, Kligys Modestas (2025-06)
    3D Concrete Printing Review:
    Equipment, Materials, Mix Design, and Properties
  5. Nieświec Martyna, Chajec Adrian, Šavija Branko (2025-05)
    Effect of Ground Copper Slag on the Fresh Properties of 3d Printed Cementitious Composites
  6. Maralapalle Vedprakash, Kumavat Hemraj, Nadaf Maheboobsab, Zende Aijaz et al. (2025-04)
    Optimizing 3D Geopolymer Concrete for Sustainable Construction:
    A Review of Material Selection, Printing Methods, and Properties
  7. Rajczakowska Magdalena (2025-03)
    Trends in Bio-Based 3D Concrete Printing:
    An NLP-Driven Analysis
  8. Akhrif Iatimad, Oulkhir Fatima, Jai Mostapha, Rihani Nadir et al. (2025-03)
    Earth-Based Materials 3D Printing, Extrudability and Buildability Numerical Investigations
  9. Zhong Jianjun, Lyu Libo, Deng Yongjie, Ma Haiyan et al. (2025-01)
    An Evaluation-Method for the Printability of Magnesium-Phosphate-Cement Concrete for Integrated Mixing-Stirring-Extrusion Rapid 3D Printing
  10. Vargas Armando, Robayo-Salazar Rafael, Gutiérrez Ruby (2024-12)
    Effects of Incorporating Fine Aggregates and Polypropylene-Micro-Fibers on the Cracking-Control of 3D Printed Cementitious Mixtures
  11. Khan Mirza, Ahmed Aayzaz, Ali Tariq, Qureshi Muhammad et al. (2024-12)
    Comprehensive Review of 3D Printed Concrete, Life Cycle Assessment, AI and ML Models:
    Materials, Engineered Properties and Techniques for Additive Manufacturing
  12. Gao Jianhao, Wang Chaofeng, Li Jiaqi, Chu S. (2024-09)
    Data-Driven Rheological-Model for 3D Printable Concrete
  13. Pemas Sotirios, Sougioultzi Konstantina, Kouroutzidou Chrysoula, Stefanidou Maria et al. (2024-07)
    Enhancing Clay-Based 3D Printed Mortars with Polymeric Mesh Reinforcement Techniques
  14. Sovetova Meruyert, Calautit John (2024-07)
    Design, Calibration and Performance Evaluation of a Small-Scale 3D Printer for Accelerating Research in Additive Manufacturing in Construction
  15. González-Fonteboa Belén, Seara-Paz Sindy, Caneda-Martínez Laura (2024-06)
    3D Printing Concrete with Byproducts
  16. Oulkhir Fatima, Akhrif Iatimad, Jai Mostapha (2024-05)
    3D Concrete Printing Success:
    An Exhaustive Diagnosis and Failure-Modes-Analysis
  17. Pham Thi, Trinh Duy, Do Trong, Huang Jie (2023-12)
    Flexural Behavior of Printed Concrete Wide Beams with Dispersed Fibers-Reinforced
  18. Ambily Parukutty, Rajendran Neeraja, Kaliyavaradhan Senthil (2023-11)
    Mix-Design, Optimization and Performance-Evaluation of Extrusion-Based 3D Printable Concrete
  19. Akman Arabella, Sadhu Ayan (2023-10)
    Recent Development of 3D Printing Technology in Construction Engineering
  20. Mallikarjuna Balichakra, Hareeswar M., Sharath P. (2023-09)
    Applications of Additive Manufacturing in Construction and Building Industries
  21. Polychronopoulos Nickolas, Sarris Ioannis, Benos Lefteris, Vlachopoulos John (2023-09)
    Pressure-Drop in Converging Flows in Three-Dimensional Printing of Concrete
  22. Paritala Spandana, Singaram Kailash, Bathina Indira, Khan Mohd et al. (2023-08)
    Rheology and Pumpability of Mix Suitable for Extrusion-Based Concrete 3D Printing:
    A Review
  23. Tu Haidong, Wei Zhenyun, Bahrami Alireza, Kahla Nabil et al. (2023-06)
    Recent Advancements and Future Trends in 3D Printing Concrete Using Waste-Materials
  24. Sahoo Pitabash, Gupta Souradeep (2023-06)
    3D Printable Earth-Based Alkali-Activated Materials:
    Role of Mix-Design and Clay-Rich Soil
  25. Pham Thi, Trinh Duy, Nguyen Thi, Do Trong et al. (2023-06)
    Study on Flexural Behavior of Printed Concrete Wide Beams Using Polypropylene-Fibers
  26. Teixeira João, Schaefer Cecília, Rangel Bárbara, Maia Lino et al. (2022-11)
    A Road Map to Find in 3D Printing a New Design Plasticity for Construction:
    The State of Art
  27. Pham Thi, Nguyen Thu, Trinh Thanh, Nguyen Anh et al. (2022-08)
    Development of 3D Printers for Concrete Structures:
    Mix Proportion Design Approach and Laboratory Testing
  28. Nodehi Mehrab, Aguayo Federico, Nodehi Shahab, Gholampour Aliakbar et al. (2022-07)
    Durability Properties of 3D Printed Concrete
  29. Pan Tinghong, Guo Rongxin, Jiang Yaqing, Ji Xuping (2022-07)
    How Do the Contact Surface Forces Affect the Inter-Layer Bond Strength of 3D Printed Mortar?
  30. Gimenez-Carbo Ester, Torres Raquel, Coll Hugo, Roig-Flores Marta et al. (2022-04)
    Preliminary Study of the Fresh and Hard Properties of UHPC That Is Used to Produce 3D Printed Mortar
  31. Cao Xiangpeng, Yu Shiheng, Cui Hongzhi, Li Zongjin (2022-04)
    3D Printing Devices and Reinforcing Techniques for Extruded Cement-Based Materials:
    A Review
  32. Chen Mingxu, Li Haisheng, Yang Lei, Wang Shoude et al. (2022-03)
    Rheology and Shape-Stability-Control of 3D Printed Calcium-Sulphoaluminate-Cement Composites Containing Paper-Milling-Sludge
  33. Liu Chao, Xiong Yuanliang, Chen Yuning, Jia Lutao et al. (2022-01)
    Effect of Sulphoaluminate Cement on Fresh and Hardened Properties of 3D Printing Foamed Concrete
  34. Amran Mugahed, Abdelgader Hakim, Onaizi Ali, Fediuk Roman et al. (2021-12)
    3D Printable Alkali-Activated Concretes for Building Applications:
    A Critical Review
  35. Şahin Hatice, Mardani Ali (2021-12)
    Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
    A State of the Art Review
  36. Wi Kwangwoo, Wang Kejin, Taylor Peter, Laflamme Simon et al. (2021-09)
    Properties and Microstructure of Extrusion-Based 3D Printing Mortar Containing a Highly Flowable, Rapid Set Grout
  37. Wang Yu, Jiang Yaqing, Pan Tinghong, Yin Kangting (2021-08)
    The Synergistic Effect of Ester-Ether Copolymerization Thixo-Tropic Superplasticizer and Nano-Clay on the Buildability of 3D Printable Cementitious Materials
  38. Geetha S., Selvakumar M., Lakshmi S. (2021-07)
    3D Concrete Printing Matrix Reinforced with Geogrid
  39. Rehman Atta, Kim Jung-Hoon (2021-07)
    3D Concrete Printing:
    A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics
  40. Sandeep Bolugoddu, Kannan T., Chandradass J., Ganesan M. et al. (2021-02)
    Scope of 3D Printing in Manufacturing Industries:
    A Review
  41. Álvarez-Fernández Martina, Prendes-Gero María, González-Nicieza Celestino, Guerrero-Miguel Diego-José et al. (2021-02)
    Optimum Mix-Design for 3D Concrete Printing Using Mining-Tailings:
    A Case Study in Spain
  42. Antoni Antoni, Widjaya David, Wibowo Alexander, Chandra Jimmy et al. (2020-12)
    Using Calcium Oxide and Accelerator to Control the Initial Setting-Time of Mortar in 3D Concrete Printing
  43. Xiao Jianzhuang, Zou Shuai, Yu Ying, Wang Yu et al. (2020-09)
    3D Recycled Mortar Printing:
    System-Development, Process-Design, Material-Properties and On-Site-Printing

BibTeX
@article{mani_wi_zhan_wang.2020.CCMfC3P,
  author            = "Karthick Manikandan and Kwangwoo Wi and Xiao Zhang and Kejin Wang and Hantang Qin",
  title             = "Characterizing Cement Mixtures for Concrete 3D Printing",
  doi               = "10.1016/j.mfglet.2020.03.002",
  year              = "2020",
  journal           = "Manufacturing Letters",
  volume            = "24",
  pages             = "33--37",
}
Formatted Citation

K. Manikandan, K. Wi, X. Zhang, K. Wang and H. Qin, “Characterizing Cement Mixtures for Concrete 3D Printing”, Manufacturing Letters, vol. 24, pp. 33–37, 2020, doi: 10.1016/j.mfglet.2020.03.002.

Manikandan, Karthick, Kwangwoo Wi, Xiao Zhang, Kejin Wang, and Hantang Qin. “Characterizing Cement Mixtures for Concrete 3D Printing”. Manufacturing Letters 24 (2020): 33–37. https://doi.org/10.1016/j.mfglet.2020.03.002.