Skip to content

Particle-Bed 3D Printing by Selective Cement-Activation (2023-03)

Influence of Process Parameters on Particle-Bed Density

10.1016/j.cemconres.2023.107140

 Talke Daniel, Saile Bettina,  Meier Niklas,  Herding Friedrich,  Mai (née Dressler) Inka,  Zetzener Harald,  Kwade Arno,  Lowke Dirk
Journal Article - Cement and Concrete Research, Vol. 168, No. 107140

Abstract

“Selective Cement Activation” (SCA) allows the fabrication of freely formed objects with a high degree of geometric complexity. In order to utilize SCA for applications in construction, a full understanding of the manufacturing process is necessary. The presented work focuses on the process step of layer creation and the influence of process parameters on the resulting packing density of the particle-bed. The results show that each process parameter has a significant influence on the packing density of the particlebed. In general, slower processing speeds lead to higher densities. Increasing the compaction height increases the packing density, although competing effects in the particle flow can cause the density to decrease. Concerning the particle composition, it was found that a particle mixture with a wider particle size distribution requires lower compaction heights to achieve high packing densities. Such mixtures are also influenced to a lesser degree by changes in the process speeds.

11 References

  1. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  2. Buswell Richard, Silva Wilson, Bos Freek, Schipper Roel et al. (2020-05)
    A Process Classification Framework for Defining and Describing Digital Fabrication with Concrete
  3. Kloft Harald, Gehlen Christoph, Dörfler Kathrin, Hack Norman et al. (2021-06)
    TRR 277:
    Additive Manufacturing in Construction
  4. Lowke Dirk, Dini Enrico, Perrot Arnaud, Weger Daniel et al. (2018-07)
    Particle-Bed 3D Printing in Concrete Construction:
    Possibilities and Challenges
  5. Lowke Dirk, Mai (née Dressler) Inka, Keita Emmanuel, Perrot Arnaud et al. (2022-02)
    Material-Process Interactions in Particle-Bed 3D Printing and the Underlying Physics
  6. Lowke Dirk, Talke Daniel, Mai (née Dressler) Inka, Weger Daniel et al. (2020-05)
    Particle-Bed 3D Printing by Selective Cement-Activation:
    Applications, Material and Process Technology
  7. Mai (née Dressler) Inka, Lowke Dirk, Perrot Arnaud (2022-03)
    Fluid-Intrusion in Powder-Beds for Selective Cement-Activation:
    An Experimental and Analytical Study
  8. Nematollahi Behzad, Xia Ming, Sanjayan Jay (2019-09)
    Enhancing Strength of Powder-Based 3D Printed Geopolymers for Digital Construction Applications
  9. Paolini Alexander, Kollmannsberger Stefan, Rank Ernst (2019-10)
    Additive Manufacturing in Construction:
    A Review on Processes, Applications, and Digital Planning Methods
  10. Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
    Vision of 3D Printing with Concrete:
    Technical, Economic and Environmental Potentials
  11. Shakor Pshtiwan, Sanjayan Jay, Nazari Ali, Nejadi Shami (2017-02)
    Modified 3D Printed Powder to Cement-Based Material and Mechanical Properties of Cement Scaffold Used in 3D Printing

13 Citations

  1. Meier Niklas, Herding Friedrich, Zetzener Harald, Mai (née Dressler) Inka et al. (2025-11)
    Surface Modification of Bulk Material for Particle Bed 3D Concrete Printing:
    Effect on Wettability, Porosity, and Mechanical Properties
  2. Yao Weijing, Gao Yangyunzhi, Huang Xin, Du Hongjian (2025-08)
    Influence of Printing Speed and Extrusion Speed on the Performance and Pore Structures of 3D Printed Mortar
  3. Xiao Yinan, Hack Norman, Kloft Harald, Lowke Dirk et al. (2025-03)
    Constraint-Based Form-Finding of Space Trusses for Injection 3D Concrete Printing Through Vector-Based Graphic Statics
  4. Wan Linxiaoyi, Liu Jingyang, Bard Joshua, Cupkova Dana (2024-11)
    Towards Adaptive Additive Manufacturing:
    Image-Based Monitoring for Binder Jet 3D Printing of Coarse Composite Concrete Powders
  5. Chen Yidong, Zhang Yunsheng, Quan Hongzhu, Liu Cheng et al. (2024-10)
    Early-Age Time-Dependent Mechanical Properties of 3D Printed Concrete with Coarse Aggregates
  6. Slepicka Martin, Borrmann André (2024-09)
    Fabrication Information Modeling for Closed-Loop Design and Quality Improvement in Additive Manufacturing for Construction
  7. Hitzegrad Jan, Brohmann Leon, Herding Friedrich, Pfennings Kai et al. (2024-04)
    Surfaces of Coastal Biogenic Structures:
    Exploiting Advanced Digital Design and Fabrication-Strategies for the Manufacturing of Oyste-Reef- and Mussel-Bed-Surrogates
  8. Tiwari Adarsh, Pratapa Phanisri, Santhanam Manu (2024-03)
    Lattice Concrete:
    3D Printed Periodic Cellular Structures Through Selective Cement-Hydration
  9. Wang Xiaonan, Li Wengui, Guo Yipu, Kashani Alireza et al. (2024-02)
    Concrete 3D Printing Technology in Sustainable Construction:
    A Review on Raw Materials, Concrete Types and Performances
  10. Pi Yilin, Lu Cong, Yao Yiming, Li Baoshan (2024-01)
    A Rheological-Based Printability-Assessment Method for 3D Printing Engineered Cementitious Composites Considering Fiber-Dispersion
  11. Herding Friedrich, Mai (née Dressler) Inka, Lowke Dirk (2023-12)
    Reduction of the Cement Content in Selective Cement-Activation
  12. Mai (née Dressler) Inka, Herding Friedrich, Lowke Dirk (2023-12)
    Effect of Grain-Size and Layer-Thickness on Hardened State Properties in Selective Cement-Activation
  13. Zuo Zibo, Corte Wouter, Huang Y., Zhang L. et al. (2023-08)
    Measurement of the Density of Formed Structures for Concrete 3D Printing

BibTeX
@article{talk_sail_meie_herd.2023.PB3PbSCA,
  author            = "Daniel Talke and Bettina Saile and Niklas Meier and Friedrich Herding and Inka Mai (née Dressler) and Harald Zetzener and Arno Kwade and Dirk Lowke",
  title             = "Particle-Bed 3D Printing by Selective Cement-Activation: Influence of Process Parameters on Particle-Bed Density",
  doi               = "10.1016/j.cemconres.2023.107140",
  year              = "2023",
  journal           = "Cement and Concrete Research",
  volume            = "168",
  pages             = "107140",
}
Formatted Citation

D. Talke, “Particle-Bed 3D Printing by Selective Cement-Activation: Influence of Process Parameters on Particle-Bed Density”, Cement and Concrete Research, vol. 168, p. 107140, 2023, doi: 10.1016/j.cemconres.2023.107140.

Talke, Daniel, Bettina Saile, Niklas Meier, Friedrich Herding, Inka Mai (née Dressler), Harald Zetzener, Arno Kwade, and Dirk Lowke. “Particle-Bed 3D Printing by Selective Cement-Activation: Influence of Process Parameters on Particle-Bed Density”. Cement and Concrete Research 168 (2023): 107140. https://doi.org/10.1016/j.cemconres.2023.107140.