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Flexural and Tensile Strength (2025-06)

Mechanical Properties of 3D Printed Concrete

10.1617/s11527-025-02687-w

 Wolfs Robert,  Versteege Jelle,  Santhanam Manu,  Bhattacherjee Shantanu,  Bos Freek,  Muthukrishnan Shravan,  Menna Costantino,  Ozturk Onur,  Özyurt Nilüfer, Roupec Josef,  Richter Christiane,  Jungwirth Jörg,  de Miranda Luiza,  Ammann Rebecca,  Caron Jean-François,  de Bono Victor,  Monte Renata,  Navarrete Iván,  Eugenin Claudia,  Lombois-Burger Hélène,  Baz Bilal,  Šinka Māris,  Sapata Alise,  Harbouz Ilhame,  Zhang Yamei,  Jia Zijian,  Kruger Jacques,  Mostert Jean-Pierre,  Šter Katarina,  Šajna Aljoša,  Kaci Abdelhak,  Rahal Said,  Snguanyat Chalermwut,  Arunothayan Arun,  Zhao Zengfeng,  Mai (née Dressler) Inka,  Rasehorn Inken,  Böhler David,  Freund Niklas,  Lowke Dirk,  Neef Tobias,  Taubert Markus,  Auer Daniel,  Hechtl Christian,  Dahlenburg Maximilian,  Esposito Laura,  Buswell Richard,  Kolawole John,  Isa Muhammed,  Liu Xingzi,  Wang Zhendi,  Subramaniam Kolluru,  Mechtcherine Viktor
Journal Article - Materials and Structures, Vol. 58, Iss. 5

Abstract

This paper discusses the flexural and tensile strength properties of 3D printed concrete, based on the results of a RILEM TC 304-ADC interlaboratory study on mechanical properties. These properties are determined using different testing techniques, including 3- and 4-point flexural tests, splitting tests, and uniaxial tension tests, on specimens extracted from large 3D printed elements in accordance with a prescribed study plan. The relationship between compressive and flexural or tensile strengths, cast or printed samples, different types of tests, and different loading orientations, are analysed to understand the influence of 3D printing. As expected, the strength can reduce significantly when the main tensile stress is acting perpendicular to the interface between layers. The role of deviations from the standard study procedure, in terms of the time interval between the placing of subsequent layers, or the adoption of a different curing strategy, are also assessed. While the increased time interval significantly impacts the strength in the critical direction, the use of variable curing conditions does not seem to have a clear-cut effect on the strength ratios of the printed to cast specimens. Additionally, the paper looks at the variability in the results for the printed specimens, in order to emphasize the need for multiple replicates for obtaining a proper result. An extensive insight into the aspects affecting the variability is presented in the paper. Finally, with the limited dataset available for specimens tested at a larger scale, it is difficult to arrive at a clear understanding of the role of specimen size (i.e., greater number of layers).

15 References

  1. Ahmed Zeeshan, Wolfs Robert, Bos Freek, Salet Theo (2021-11)
    A Framework for Large-Scale Structural Applications of 3D Printed Concrete:
    The Case of a 29m Bridge in the Netherlands
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    Sustainable Materials for 3D Concrete Printing
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    A Roadmap for Quality-Control of Hardening and Hardened Printed Concrete
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4 Citations

  1. Subramaniam Kolluru, Maganty Sohanth, Kamakshi Tippabhotla, Ghandhi Dhruv et al. (2025-12)
    Design and Deployment of a Functionally Efficient 3D-Printed Concrete Bridge Developed by Form Optimization
  2. Giulivo Marco, Capozzi Vittorio, Menna Costantino (2025-10)
    Experimental and Analytical Assessment of the in-Plane Behaviour of 3D Printed Concrete Walls Subjected to Cyclic Loads
  3. Teng Fei, Yang Minxin, Yu Jie, Weng Yiwei et al. (2025-10)
    Multi-Material 3D Concrete Printing:
    Automated Hybrid Reinforcements Using Textile and Strain-Hardening Cementitious Composites
  4. Chan Li-Jing, Padil Khairul, Chin Chee-Long, Ibrahim Izni et al. (2025-09)
    Strategies to Enhance Interlayer Bonding in 3D Printed Concrete:
    A Review

BibTeX
@article{wolf_vers_sant_bhat.2025.FaTS,
  author            = "Robert Johannes Maria Wolfs and Jelle Versteege and Manu Santhanam and Shantanu Bhattacherjee and Freek Paul Bos and Shravan Muthukrishnan and Costantino Menna and Onur Ozturk and Nilüfer Özyurt and Josef Roupec and Christiane Richter and Jörg Jungwirth and Luiza R. M. de Miranda and Rebecca Ammann and Jean-François Caron and Victor de Bono and Renata Monte and Iván Navarrete and Claudia Eugenin and Hélène Lombois-Burger and Bilal Baz and Māris Šinka and Alise Sapata and Ilhame Harbouz and Yamei Zhang and Zijian Jia and Jacques Pienaar Kruger and Jean-Pierre Mostert and Katarina Šter and Aljoša Šajna and Abdelhak Kaci and Said Rahal and Chalermwut Snguanyat and Arun Ravendran Arunothayan and Zengfeng Zhao and Inka Mai (née Dressler) and Inken Jette Rasehorn and David Böhler and Niklas Freund and Dirk Lowke and Tobias Neef and Markus Taubert and Daniel Auer and Christian Maximilian Hechtl and Maximilian Dahlenburg and Laura Esposito and Richard A. Buswell and John Temitope Kolawole and Muhammed Nura Isa and Xingzi Liu and Zhendi Wang and Kolluru V. L. Subramaniam and Viktor Mechtcherine",
  title             = "Flexural and Tensile Strength: Mechanical Properties of 3D Printed Concrete",
  doi               = "10.1617/s11527-025-02687-w",
  year              = "2025",
  journal           = "Materials and Structures",
  volume            = "58",
  number            = "5",
}
Formatted Citation

R. J. M. Wolfs, “Flexural and Tensile Strength: Mechanical Properties of 3D Printed Concrete”, Materials and Structures, vol. 58, no. 5, 2025, doi: 10.1617/s11527-025-02687-w.

Wolfs, Robert Johannes Maria, Jelle Versteege, Manu Santhanam, Shantanu Bhattacherjee, Freek Paul Bos, Shravan Muthukrishnan, Costantino Menna, et al.. “Flexural and Tensile Strength: Mechanical Properties of 3D Printed Concrete”. Materials and Structures 58, no. 5 (2025). https://doi.org/10.1617/s11527-025-02687-w.