Skip to content

Development of Strain-Hardening Cementitious Composite (SHCC) Reinforced with 3D Printed Polymeric Reinforcement (2019-06)

Mechanical Properties

10.1016/j.compositesb.2019.107011

 Xu Yading,  Šavija Branko
Journal Article - Composites Part B: Engineering, Vol. 174

Abstract

Cracking in concrete needs to be limited for esthetical and durability reasons. Currently, this is commonly done by using steel rebars in the structure or fiber reinforcement in the material. With certain fiber types and micromechanical design, it is even possible to create cement-based materials with steel like (i.e. quasi-plastic) properties – so called strain hardening cementitious composites (SHCCs). In this paper, an alternative approach for creating SHCC – through use of additive manufacturing to create polymeric reinforcement meshes – is proposed. Different designs are manufactured, casted in the cementitious matrix, and tested in four-point bending and uniaxial tension. It was found that, with proper designs, it is possible to create cementitious composites with deflection hardening or strain hardening properties. Furthermore, with proper design, multiple cracking behavior of conventional SHCC can be replicated. In addition, numerical simulations were performed using the Delft lattice model. Four point bending tests on mortar bars reinforced by two different mesh designs were simulated and the results show good agreement with the experiments. This research shows great potential of using additive manufacturing for creating SHCCs with customizable properties.

4 References

  1. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  2. Farina Ilenia, Fabbrocino F., Carpentieri G., Modano M. et al. (2015-12)
    On the Reinforcement of Cement Mortars through 3D Printed Polymeric- and Metallic-Fibers
  3. Mechtcherine Viktor, Grafe Jasmin, Nerella Venkatesh, Spaniol Erik et al. (2018-05)
    3D Printed Steel-Reinforcement for Digital Concrete Construction:
    Manufacture, Mechanical Properties and Bond Behavior
  4. Nam Young, Hwang Young, Park Ji, Lim Yun (2018-02)
    Feasibility Study to Control Fiber-Distribution for Enhancement of Composite Properties via Three-Dimensional Printing

27 Citations

  1. Deng North, Wang Sizhe, Li Mingyang, Wang Xiangyu et al. (2025-12)
    A Perforated Strip-Based Three-Dimensional Reinforcement Strategy for 3D Printed Concrete:
    Flexural Testing of Beams as a Proof of Concept
  2. Delavar Mohammad, Aslani Farhad, Sercombe Tim (2025-10)
    Cracking Behaviour in 3D Concrete Printed Fiber-Reinforced Cementitious Composites:
    A Review
  3. Maurya Shubham, Kumar Vijay, Panda Biranchi, Borsaikia Arun et al. (2025-09)
    Inline Polymer Cable Reinforcement in 3D Concrete Printing with a Special Nozzle
  4. Sakhare Vishakha, Khairnar Neha, Dahatonde Ulka, Mashalkar Shilpa (2025-06)
    Review on Sustainability in 3D Concrete Printing:
    Focus on Waste Utilization and Life Cycle Assessment
  5. Cao Xiangpeng, Wu Shuoli, Cui Hongzhi (2024-12)
    Experimental Study on In-Situ Mesh Fabrication for Reinforcing 3D Printed Concrete
  6. Kamhawi Abdallah, Meibodi Mania (2024-09)
    Techniques and Strategies in Extrusion-Based 3D Concrete Printing of Complex Components to Prevent Premature Failure
  7. Yang Rijiao, Xu Chengji, Lan Yan, Qiu Yue et al. (2024-08)
    Near Pixel-Level Characterisation of Micro-Fibers in 3D Printed Cementitious Composites and Migration Mechanisms Using a Novel Iterative Method
  8. Hassan Habibelrahman, Rodriguez-Ubinas Edwin, Tamimi Adil, Trepci Esra et al. (2024-04)
    Towards Innovative and Sustainable Buildings:
    A Comprehensive Review of 3D Printing in Construction
  9. Xu Yading, Šavija Branko (2023-08)
    3D Auxetic Cementitious-Polymeric Composite Structure with Compressive Strain-Hardening Behavior
  10. Cao Xiangpeng, Yu Shiheng, Cui Hongzhi (2023-08)
    Experimental Study of the In-Situ Rebar-Splicing-Technique to Reinforce 3D Printed Concrete in Vertical Directions
  11. Ungureanu Dragoș, Onuțu Cătălin, Isopescu Dorina, Țăranu Nicolae et al. (2023-06)
    A Novel Approach for 3D Printing Fiber-Reinforced Mortars
  12. Wang Li, Hu Yuanyuan, Wang Qiao, Cui Tianlong (2023-03)
    Shrinkage and Cracking Performance of PP/PVA Fiber-Reinforced 3D Printed Mortar
  13. Ahmed Ghafur (2023-01)
    A Review of 3D Concrete Printing:
    Materials and Process Characterization, Economic Considerations and Environmental Sustainability
  14. Liu Xiongfei, Li Jixiang, Li Qi, Hou Gunayu (2022-11)
    Mechanical Performance Optimization in Spray-Based Three-Dimensional-Printed Mortar Using Carbon-Fiber
  15. Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
    A Review of Large-Scale 3DCP:
    Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies
  16. Cao Xiangpeng, Yu Shiheng, Zheng Dapeng, Cui Hongzhi (2022-06)
    Nail-Planting to Enhance the Interface Bonding Strength in 3D Printed Concrete
  17. Cao Xiangpeng, Yu Shiheng, Cui Hongzhi, Li Zongjin (2022-04)
    3D Printing Devices and Reinforcing Techniques for Extruded Cement-Based Materials:
    A Review
  18. Cao Xiangpeng, Yu Shiheng, Cui Hongzhi (2022-02)
    Experimental Investigation on Inner- and Inter-Strip Reinforcements for 3D Printed Concrete via Automatic Staple Inserting Technique
  19. Wu Zixia, Xu Yading, Šavija Branko (2021-12)
    Mechanical Properties of Lightweight Cementitious Cellular Composites Incorporating Micro-Encapsulated Phase-Change-Material
  20. Wang Li, Ma Guowei, Liu Tianhao, Buswell Richard et al. (2021-07)
    Inter-Layer Reinforcement of 3D Printed Concrete by the In-Process Deposition of U-Nails
  21. Mechtcherine Viktor, Buswell Richard, Kloft Harald, Bos Freek et al. (2021-02)
    Integrating Reinforcement in Digital Fabrication with Concrete:
    A Review and Classification Framework
  22. Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-01)
    Fresh and Anisotropic-Mechanical Properties of 3D Printable Ultra-High-Ductile Concrete with Crumb-Rubber
  23. Šavija Branko (2020-09)
    Use of 3D Printing to Create Multi-Functional Cementitious Composites:
    Review, Challenges and Opportunities
  24. Xu Yading, Schlangen Erik, Šavija Branko (2020-07)
    Auxetic Behavior of Cementitious Cellular Composites under Uniaxial Compression and Cyclic Loading
  25. Khan Mohammad, Sanchez Florence, Zhou Hongyu (2020-04)
    3D Printing of Concrete:
    Beyond Horizons
  26. Xu Yading, Zhang Hongzhi, Schlangen Erik, Luković Mladena et al. (2020-04)
    Cementitious Cellular Composites with Auxetic Behavior
  27. Li Zhijian, Wang Li, Ma Guowei (2020-01)
    Mechanical Improvement of Continuous Steel-Micro-Cable-Reinforced Geopolymer Composites for 3D Printing Subjected to Different Loading Conditions

BibTeX
@article{xu_savi.2019.DoSHCCSRw3PPR,
  author            = "Yading Xu and Branko Šavija",
  title             = "Development of Strain-Hardening Cementitious Composite (SHCC) Reinforced with 3D Printed Polymeric Reinforcement: Mechanical Properties",
  doi               = "10.1016/j.compositesb.2019.107011",
  year              = "2019",
  journal           = "Composites Part B: Engineering",
  volume            = "174",
}
Formatted Citation

Y. Xu and B. Šavija, “Development of Strain-Hardening Cementitious Composite (SHCC) Reinforced with 3D Printed Polymeric Reinforcement: Mechanical Properties”, Composites Part B: Engineering, vol. 174, 2019, doi: 10.1016/j.compositesb.2019.107011.

Xu, Yading, and Branko Šavija. “Development of Strain-Hardening Cementitious Composite (SHCC) Reinforced with 3D Printed Polymeric Reinforcement: Mechanical Properties”. Composites Part B: Engineering 174 (2019). https://doi.org/10.1016/j.compositesb.2019.107011.