Skip to content

Alkali-Activated Materials Applied in 3D Printing Construction (2024-02)

A Review

10.1016/j.heliyon.2024.e26696

 de Moraes Maria, Nagata Ester, Duran Afonso, Rossignolo João
Journal Article - Heliyon, Vol. 10, Iss. 5, No. e26696

Abstract

This study aims to contribute to the promising field of alkali-activated materials (AAM) used in 3D printing for construction. Presented as a comprehensive review, the research provides valuable insights for researchers within and beyond the field. The study focuses on identifying prevalent research trends and accessing pertinent information on materials, methodologies, and parameters of interest. The study commenced with a bibliometric analysis of 55 carefully selected publications, followed by an in-depth review of these articles categorized into extrusion-based and powder-based systems. Emphasis was placed on the materials used, methodologies employed, and key findings from these studies. The bibliometric analysis unveiled prevalent keywords, their relevance in the field, highly cited articles, and collaborative networks among researchers. The most influential countries in terms of publications are Australia, China, and Singapore. The review highlighted commonly used materials and their potential impacts on largescale applications of AAM, exploring how various precursors, activators, additives, aggregates, and reinforcements shape the properties of printed AAM, featuring innovative approaches with alternative materials. The methodologies employed in these studies and trends in characterization were outlined, due to the absence of standardized tests for materials in 3D printing applications. The study emphasized how material properties vary concerning production processes, printing parameters, curing methods, and post-treatment, outlining advancements in material characterization necessary for achieving a printable mix design. Through the analysis of these 55 articles, key scientific challenges and hurdles in large-scale applications were identified, suggesting potential focal points for further studies. In summary, AAMs exhibit substantial uniqueness and complexity due to their diverse material composition, resulting in varying properties in both fresh and hardened states. However, this diversity also signifies the adaptability of AAMs to diverse equipment, construction techniques, and desired specifications, showcasing their potential to revolutionize traditional construction by integrating technology and sustainability.

51 References

  1. Albar Abdulrahman, Chougan Mehdi, Kheetan Mazen, Swash Mohammad et al. (2020-04)
    Effective Extrusion-Based 3D Printing System Design for Cementitious-Based Materials
  2. Alghamdi Hussam, Nair Sooraj, Neithalath Narayanan (2019-02)
    Insights into Material-Design, Extrusion Rheology, and Properties of 3D Printable Alkali-Activated Fly-Ash-Based Binders
  3. Alghamdi Hussam, Neithalath Narayanan (2019-07)
    Synthesis and Characterization of 3D Printable Geopolymeric Foams for Thermally Efficient Building Envelope Materials
  4. Al-Qutaifi Sarah, Nazari Ali, Bagheri Ali (2018-07)
    Mechanical Properties of Layered Geopolymer Structures Applicable in Concrete 3D Printing
  5. Amran Mugahed, Abdelgader Hakim, Onaizi Ali, Fediuk Roman et al. (2021-12)
    3D Printable Alkali-Activated Concretes for Building Applications:
    A Critical Review
  6. Archez Julien, Maitenaz Sébastien, Demont Léo, Charrier Malo et al. (2021-02)
    Strategy to Shape, on a Half-Meter Scale, a Geopolymer Composite Structure by Additive Manufacturing
  7. Bajpayee Aayushi, Farahbakhsh Mehdi, Zakira Umme, Pandey Aditi et al. (2023-03)
    In-Situ Resource Utilization and Reconfiguration of Soils into Construction Materials for the Additive Manufacturing of Buildings
  8. Bong Shin, Nematollahi Behzad, Nazari Ali, Xia Ming et al. (2018-09)
    Fresh and Hardened Properties of 3D Printable Geopolymer Cured in Ambient Temperature
  9. Bong Shin, Nematollahi Behzad, Nazari Ali, Xia Ming et al. (2019-03)
    Method of Optimization for Ambient Temperature Cured Sustainable Geopolymers for 3D Printing Construction Applications
  10. Bong Shin, Nematollahi Behzad, Nerella Venkatesh, Mechtcherine Viktor (2022-09)
    Method of Formulating 3D Printable Strain-Hardening Alkali-Activated Composites for Additive Construction
  11. Bong Shin, Xia Ming, Nematollahi Behzad, Shi Caijun (2021-04)
    Ambient Temperature Cured ‘Just-Add-Water’ Geopolymer for 3D Concrete Printing Applications
  12. Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
    3D Printing Using Concrete-Extrusion:
    A Roadmap for Research
  13. Chougan Mehdi, Ghaffar Seyed, Jahanzat Mohammad, Albar Abdulrahman et al. (2020-04)
    The Influence of Nano-Additives in Strengthening Mechanical Performance of 3D Printed Multi-Binder Geopolymer Composites
  14. Chougan Mehdi, Ghaffar Seyed, Sikora Paweł, Chung Sang-Yeop et al. (2021-02)
    Investigation of Additive Incorporation on Rheological, Microstructural and Mechanical Properties of 3D Printable Alkali-Activated Materials
  15. Christ Julian, Leusnik Sander, Koss Holger (2023-10)
    Multi-Axial 3D Printing of Biopolymer-Based Concrete Composites in Construction
  16. Guo Xiaolu, Yang Junyi, Xiong Guiyan (2020-09)
    Influence of Supplementary Cementitious Materials on Rheological Properties of 3D Printed Fly-Ash-Based Geopolymer
  17. İlcan Hüseyin, Şahin Oğuzhan, Kul Anil, Yıldırım Gürkan et al. (2022-03)
    Rheological Properties and Compressive Strength of Construction and Demolition Waste-Based Geopolymer Mortars for 3D Printing
  18. Jaji Mustapha, Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2023-04)
    Thixotropic Characterisation of Slag-Modified 3D Printable Metakaolin-Based Geopolymer Composite
  19. Kashani Alireza, Ngo Tuan (2017-07)
    Optimization of Mixture-Properties for 3D Printing of Geopolymer Concrete
  20. Li Zhijian, Wang Li, Ma Guowei (2020-01)
    Mechanical Improvement of Continuous Steel-Micro-Cable-Reinforced Geopolymer Composites for 3D Printing Subjected to Different Loading Conditions
  21. Lim Jian, Panda Biranchi, Pham Quang-Cuong (2018-05)
    Improving Flexural Characteristics of 3D Printed Geopolymer Composites with In-Process Steel-Cable-Reinforcement
  22. Liu Siyu, Lu Bing, Li Hongliang, Pan Zehua et al. (2022-03)
    A Comparative Study on Environmental Performance of 3D Printing and Conventional Casting of Concrete Products with Industrial Wastes
  23. Long Wujian, Tao Jie-Lin, Lin Can, Gu Yucun et al. (2019-08)
    Rheology and Buildability of Sustainable Cement-Based Composites Containing Micro-Crystalline Cellulose for 3D Printing
  24. Lv Xuesen, Qin Yao, Liang Hang, Cui Xuemin (2021-07)
    Effects of Modifying-Agent on Rheology and Workability of Alkali-Activated Slag-Paste for 3D Extrusion-Forming
  25. Ma Guowei, Li Zhijian, Wang Li, Bai Gang (2018-10)
    Micro-Cable-Reinforced Geopolymer Composite for Extrusion-Based 3D Printing
  26. Mechtcherine Viktor, Bos Freek, Perrot Arnaud, Silva Wilson et al. (2020-03)
    Extrusion-Based Additive Manufacturing with Cement-Based Materials:
    Production Steps, Processes, and Their Underlying Physics
  27. Mir Namra, Khan Shoukat, Kul Anil, Şahin Oğuzhan et al. (2022-08)
    Life Cycle Assessment of Construction and Demolition Waste-Based Geopolymers Suited for Use in 3D Additive Manufacturing
  28. Munir Qaisar, Peltonen Riku, Kärki Timo (2021-08)
    Printing Parameter Requirements for 3D Printable Geopolymer Materials Prepared from Industrial Side Streams
  29. Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2020-09)
    Effect of Microwave-Heating on Inter-Layer Bonding and Buildability of Geopolymer 3D Concrete Printing
  30. Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2022-02)
    Set-on-Demand Geopolymer Using Print-Head Mixing for 3D Concrete Printing
  31. Nematollahi Behzad, Vijay Praful, Sanjayan Jay, Nazari Ali et al. (2018-11)
    Effect of Polypropylene Fiber Addition on Properties of Geopolymers Made by 3D Printing for Digital Construction
  32. Nematollahi Behzad, Xia Ming, Sanjayan Jay (2019-07)
    Post-processing Methods to Improve Strength of Particle-Bed 3D Printed Geopolymer for Digital Construction Applications
  33. Panda Biranchi, Bhagath Singh Gangapatnam, Unluer Cise, Tan Ming (2019-02)
    Synthesis and Characterization of One-Part Geopolymers for Extrusion-Based 3D Concrete Printing
  34. Panda Biranchi, Paul Suvash, Lim Jian, Tay Yi et al. (2017-08)
    Additive Manufacturing of Geopolymer for Sustainable Built Environment
  35. Panda Biranchi, Paul Suvash, Mohamed Nisar, Tay Yi et al. (2017-09)
    Measurement of Tensile Bond Strength of 3D Printed Geopolymer Mortar
  36. Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
    Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material
  37. Panda Biranchi, Ruan Shaoqin, Unluer Cise, Tan Ming (2020-01)
    Investigation of the Properties of Alkali-Activated Slag Mixes Involving the Use of Nano-Clay and Nucleation-Seeds for 3D Printing
  38. Panda Biranchi, Tan Ming (2018-03)
    Experimental Study on Mix Proportion and Fresh Properties of Fly-Ash-Based Geopolymer for 3D Concrete Printing
  39. Panda Biranchi, Unluer Cise, Tan Ming (2018-10)
    Investigation of the Rheology and Strength of Geopolymer Mixtures for Extrusion-Based 3D Printing
  40. Panda Biranchi, Unluer Cise, Tan Ming (2019-08)
    Extrusion and Rheology Characterization of Geopolymer Nanocomposites Used in 3D Printing
  41. Pasupathy Kirubajiny, Ramakrishnan Sayanthan, Sanjayan Jay (2023-01)
    3D Concrete Printing of Eco-Friendly Geopolymer Containing Brick Waste
  42. Pessoa Ana Sofia, Guimarães Ana, Lucas Sandra, Simões Nuno (2021-02)
    3D Printing in the Construction Industry:
    A Systematic Review of the Thermal Performance in Buildings
  43. Qaidi Shaker, Yahia Ammar, Tayeh B., Unis H. et al. (2022-10)
    3D Printed Geopolymer Composites:
    A Review
  44. Şahin Oğuzhan, İlcan Hüseyin, Ateşli Anıl, Kul Anil et al. (2021-05)
    Construction and Demolition Waste-Based Geopolymers Suited for Use in 3D Additive Manufacturing
  45. Sayegh Sameh, Romdhane Lotfi, Manjikian Solair (2022-03)
    A Critical Review of 3D Printing in Construction:
    Benefits, Challenges, and Risks
  46. Schuldt Steven, Jagoda Jeneé, Hoisington Andrew, Delorit Justin (2021-03)
    A Systematic Review and Analysis of the Viability of 3D Printed Construction in Remote Environments
  47. Siddika Ayesha, Mamun Md., Ferdous Wahid, Saha Ashish et al. (2019-12)
    3D Printed Concrete:
    Applications, Performance, and Challenges
  48. Tinoco Matheus, Mendonça Érica, Fernandez Letízia, Caldas Lucas et al. (2022-04)
    Life Cycle Assessment and Environmental Sustainability of Cementitious Materials for 3D Concrete Printing:
    A Systematic Literature Review
  49. Tran Mien, Vu Tran, Nguyen Thi (2023-01)
    Simplified Assessment for One-Part 3D Printable Geopolymer Concrete Based on Slump and Slump-Flow Measurements
  50. Valente Marco, Sambucci Matteo, Chougan Mehdi, Ghaffar Seyed (2023-04)
    Composite Alkali-Activated Materials with Waste-Tire-Rubber Designed for Additive Manufacturing:
    An Eco-Sustainable and Energy Saving Approach
  51. Voney Vera, Odaglia Pietro, Brumaud Coralie, Dillenburger Benjamin et al. (2021-02)
    From Casting to 3D Printing Geopolymers:
    A Proof of Concept

7 Citations

  1. Murali Gunasekaran, Kravchenko Ekaterina, Yuvaraj Divya, Avudaiappan Siva (2025-12)
    Next-Generation Green Construction:
    3D-Printed Geopolymer Concrete with Optimized Rheology, Mechanical Performance, and Environmental Efficiency
  2. Chen Yanjuan, Cheikh Khadija, Rahier Hubert (2025-07)
    Methodology for the Design and Optimization of Potassium Silicate-Activated Slag Used as the Binder of 3D Printable Materials
  3. Jaji Mustapha, Babafemi Adewumi, Zijl Gideon (2025-05)
    Mechanical Performance of Extrusion-Based Two-Part 3D-Printed Geopolymer Concrete:
    A Review of Advances in Laboratory and Real-Scale Construction Projects
  4. Kaya Ebru, Ciza Baraka, Yalçınkaya Çağlar, Felekoğlu Burak et al. (2025-05)
    A Comparative Study on the Effectiveness of Fly Ash and Blast Furnace Slag as Partial Cement Substitution in 3D Printable Concrete
  5. Becher Anton, Gądek Szymon, Korniejenko Kinga (2025-05)
    3D Printing with Geopolymers and Its Applications
  6. Ali Md., Abilgaziyev Anuar, Temirzakuly Bakbergen, Kurokawa Syuhei (2024-12)
    Development of a Novel 3D Construction Printer for Consistent Buildability of Novel Geopolymer Mortar and Its Challenges
  7. Kondepudi Kala, Gomzyakov Albert, Liebscher Marco, Mechtcherine Viktor (2024-09)
    3D Printing by Selective Activation of Geopolymer-Based Binders

BibTeX
@article{mora_naga_dura_ross.2024.AAMAi3PC,
  author            = "Maria Júlia Bassan de Moraes and Ester Yukimi Nagata and Afonso José Felício Peres Duran and João Adriano Rossignolo",
  title             = "Alkali-Activated Materials Applied in 3D Printing Construction: A Review",
  doi               = "10.1016/j.heliyon.2024.e26696",
  year              = "2024",
  journal           = "Heliyon",
  volume            = "10",
  number            = "5",
  pages             = "e26696",
}
Formatted Citation

M. J. B. de Moraes, E. Y. Nagata, A. J. F. P. Duran and J. A. Rossignolo, “Alkali-Activated Materials Applied in 3D Printing Construction: A Review”, Heliyon, vol. 10, no. 5, p. e26696, 2024, doi: 10.1016/j.heliyon.2024.e26696.

Moraes, Maria Júlia Bassan de, Ester Yukimi Nagata, Afonso José Felício Peres Duran, and João Adriano Rossignolo. “Alkali-Activated Materials Applied in 3D Printing Construction: A Review”. Heliyon 10, no. 5 (2024): e26696. https://doi.org/10.1016/j.heliyon.2024.e26696.