Skip to content

Variables Influencing the Performance of 3D Concrete Printing for Sustainable Construction (2025-09)

Current Status and Future Prospects

10.1007/978-3-031-92801-7_13

Shukla Bishnu, Bharti Gaurav, Parashar Bhupender, Sharma Pushpendra, Verma Shivam
Contribution - Innovative Technologies for Smart and Sustainable Infrastructure, pp. 225-239

Abstract

A type of additive manufacturing called three-dimensional concrete printing (3DCP) makes it possible to create intricate architectural details straight from digital three-dimensional design using CAD software (3D CAD) models eliminating the requirements of traditional molds or fixtures. This innovative technology is gaining traction due to its efficiency in producing precise prototypes with reduced material waste and minimal human intervention. Its applications range from manufacturing structural components to on-site construction of walls, addressing various design and technical challenges. With a focus on sustainable practices, such as the use of recycled aggregates, ecologically friendly binders, chemical admixtures, and nano-additives to enhance mix designs, this chapter critically examines developments in 3DCP. It also examines current studies on the rheological characteristics needed for efficient printing, highlighting its potential for environmentally beneficial structural and ornamental uses. The chapter ends with a list of research gaps, especially with regard to improving longevity and continued reliability of 3D-printed concrete buildings.

31 References

  1. Álvarez-Fernández Martina, Prendes-Gero María, González-Nicieza Celestino, Guerrero-Miguel Diego-José et al. (2021-02)
    Optimum Mix-Design for 3D Concrete Printing Using Mining-Tailings:
    A Case Study in Spain
  2. Arunothayan Arun, Nematollahi Behzad, Bong Shin, Ranade Ravi et al. (2019-09)
    Hardened Properties of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction Applications
  3. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  4. Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
    3D Printing Using Concrete-Extrusion:
    A Roadmap for Research
  5. Cao Xiangpeng, Yu Shiheng, Cui Hongzhi (2022-02)
    Experimental Investigation on Inner- and Inter-Strip Reinforcements for 3D Printed Concrete via Automatic Staple Inserting Technique
  6. Chen Yu, He Shan, Gan Yidong, Çopuroğlu Oğuzhan et al. (2021-11)
    A Review of Printing-Strategies, Sustainable Cementitious Materials and Characterization Methods in the Context of Extrusion-Based 3D Concrete Printing
  7. Dvorkin Leonid, Konkol Janusz, Marchuk Vitaliy, Huts Andriy (2022-12)
    Effectiveness of Polymer Additives in Concrete for 3D Concrete Printing Using Fly-Ash
  8. Feng Peng, Meng Xinmiao, Chen Jian-Fei, Ye Lieping (2015-06)
    Mechanical Properties of Structures 3D Printed with Cementitious Powders
  9. Hack Norman, Lauer Willi, Langenberg Silke, Gramazio Fabio et al. (2013-09)
    Overcoming Repetition:
    Robotic Fabrication Processes at a Large-Scale
  10. Khoshnevis Behrokh, Dutton Rosanne (1998-01)
    Innovative Rapid Prototyping Process Makes Large-Sized, Smooth-Surfaced Complex Shapes in a Wide Variety of Materials
  11. Khoshnevis Behrokh, Hwang Dooil, Yao Ke, Yeh Zhenghao (2006-05)
    Mega-Scale Fabrication by Contour Crafting
  12. Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
    Mix-Design and Fresh Properties for High-Performance Printing Concrete
  13. Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
    Developments in Construction-Scale Additive Manufacturing Processes
  14. Lim Sungwoo, Buswell Richard, Valentine Philip, Piker Daniel et al. (2016-06)
    Modelling Curved-Layered Printing Paths for Fabricating Large-Scale Construction Components
  15. Ma Guowei, Li Zhijian, Wang Li, Wang Fang et al. (2019-01)
    Mechanical Anisotropy of Aligned Fiber-Reinforced Composite for Extrusion-Based 3D Printing
  16. Martens Pascal, Mathot Maarten, Bos Freek, Coenders Jeroen (2017-06)
    Optimizing 3D Printed Concrete Structures Using Topology Optimization
  17. Mata-Falcón Jaime, Bischof Patrick, Kaufmann Walter (2018-09)
    Exploiting the Potential of Digital Fabrication for Sustainable and Economic Concrete Structures
  18. Matthäus Carla, Back Daniel, Weger Daniel, Kränkel Thomas et al. (2020-07)
    Effect of Cement-Type and Limestone-Powder-Content on Extrudability of Lightweight Concrete
  19. Medicis Carolina, Gonzalez Sergio, Alvarado Yezid, Vacca Hermes et al. (2022-09)
    Mechanical Performance of Commercially Available Premix UHPC-Based 3D Printable Concrete
  20. Nadi Mouad, Majdoubi Hicham, Haddaji Younesse, Bili Oumaima et al. (2025-01)
    Digital Fabrication Processes for Cementitious Materials Using Three-Dimensional 3D Printing Technologies
  21. Panda Biranchi, Mohamed Nisar, Paul Suvash, Bhagath Singh Gangapatnam et al. (2019-07)
    The Effect of Material Fresh Properties and Process Parameters on Buildability and Inter-Layer Adhesion of 3D Printed Concrete
  22. Paul Suvash, Zijl Gideon, Tan Ming, Gibson Ian (2018-05)
    A Review of 3D Concrete Printing Systems and Materials Properties:
    Current Status and Future Research Prospects
  23. Rehman Atta, Kim Jung-Hoon (2021-07)
    3D Concrete Printing:
    A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics
  24. Reiter Lex, Wangler Timothy, Roussel Nicolas, Flatt Robert (2018-06)
    The Role of Early-Age Structural Build-Up in Digital Fabrication with Concrete
  25. Sayegh Sameh, Romdhane Lotfi, Manjikian Solair (2022-03)
    A Critical Review of 3D Printing in Construction:
    Benefits, Challenges, and Risks
  26. Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
    Vision of 3D Printing with Concrete:
    Technical, Economic and Environmental Potentials
  27. Sikora Paweł, Chung Sang-Yeop, Liard Maxime, Lootens Didier et al. (2021-02)
    The Effects of Nano-Silica on the Fresh and Hardened Properties of 3D Printable Mortars
  28. Soto Borja, Agustí-Juan Isolda, Hunhevicz Jens, Joss Samuel et al. (2018-05)
    Productivity of Digital Fabrication in Construction:
    Cost and Time-Analysis of a Robotically Built Wall
  29. Tay Yi, Panda Biranchi, Paul Suvash, Mohamed Nisar et al. (2017-05)
    3D Printing Trends in Building and Construction Industry:
    A Review
  30. Ting Guan, Tay Yi, Qian Ye, Tan Ming (2019-03)
    Utilization of Recycled Glass for 3D Concrete Printing:
    Rheological and Mechanical Properties
  31. Zhu Binrong, Pan Jinlong, Nematollahi Behzad, Zhou Zhenxin et al. (2019-07)
    Development of 3D Printable Engineered Cementitious Composites with Ultra-High Tensile Ductility for Digital Construction

0 Citations

BibTeX
@inproceedings{shuk_bhar_para_shar.2025.VItPo3CPfSC,
  author            = "Bishnu Kant Shukla and Gaurav Bharti and Bhupender Parashar and Pushpendra Kumar Sharma and Shivam Verma",
  title             = "Variables Influencing the Performance of 3D Concrete Printing for Sustainable Construction: Current Status and Future Prospects",
  doi               = "10.1007/978-3-031-92801-7_13",
  year              = "2025",
  pages             = "225--239",
  booktitle         = "Innovative Technologies for Smart and Sustainable Infrastructure",
}
Formatted Citation

B. K. Shukla, G. Bharti, B. Parashar, P. K. Sharma and S. Verma, “Variables Influencing the Performance of 3D Concrete Printing for Sustainable Construction: Current Status and Future Prospects”, in Innovative Technologies for Smart and Sustainable Infrastructure, 2025, pp. 225–239. doi: 10.1007/978-3-031-92801-7_13.

Shukla, Bishnu Kant, Gaurav Bharti, Bhupender Parashar, Pushpendra Kumar Sharma, and Shivam Verma. “Variables Influencing the Performance of 3D Concrete Printing for Sustainable Construction: Current Status and Future Prospects”. In Innovative Technologies for Smart and Sustainable Infrastructure, 225–39, 2025. https://doi.org/10.1007/978-3-031-92801-7_13.