Skip to content

Effects of Nozzle Geometries on 3D Printing of Clay Constructs (2020-06)

Quantifying Contour-Deviation and Mechanical Properties

10.1016/j.promfg.2020.05.160

Manikandan Karthick, Jiang Xuepeng, Singh Amit, Li Beiwen,  Qin Hantang
Journal Article - Procedia Manufacturing, Vol. 48, pp. 678-683

Abstract

In this research, ready-to-print clay was employed to 3D print cylindrical constructs using two different nozzle geometries. The cylinders were printed using a direct ink writing (DIW) 3D printer with similar printing parameters such that the impacts of using different nozzle geometries in contour deviation and mechanical properties of the printed constructs can be quantified. Choosing the right nozzle geometry before printing is critical as it affects the surface finish as well as the mechanical properties of the constructs. This study utilizes point cloud data of the printed samples obtained from a scanning system to measure the contour deviation and surface roughness. According to the results from the point cloud analysis, for cylindrical constructs, circular nozzle imparts less surface roughness and contour deviation whereas square nozzle imparts higher compression strength but with comparatively higher contour deviation and surface roughness. The study provides framework to determine the deviations and mechanical properties of the free form constructs. The work has provided a guideline of nozzle selection in 3D printing of clay constructs for civil infrastructures.

10 References

  1. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  2. Buswell Richard, Soar Rupert, Gibb Alistar, Thorpe Tony (2006-06)
    Freeform Construction:
    Mega-Scale Rapid Manufacturing for Construction
  3. Holt Camille, Edwards Laurie, Keyte Louise, Moghaddam Farzad et al. (2019-02)
    Construction 3D Printing
  4. Khoshnevis Behrokh (2003-11)
    Automated Construction by Contour Crafting:
    Related Robotics and Information Technologies
  5. Lao Wenxin, Li Mingyang, Masia Lorenzo, Tan Ming (2017-08)
    Approaching Rectangular Extrudate in 3D Printing for Building and Construction by Experimental Iteration of Nozzle Design
  6. Paul Suvash, Tay Yi, Panda Biranchi, Tan Ming (2017-08)
    Fresh and Hardened Properties of 3D Printable Cementitious Materials for Building and Construction
  7. Perkins Isaac, Skitmore Martin (2015-03)
    Three-Dimensional Printing in the Construction Industry:
    A Review
  8. Perrot Arnaud, Rangeard Damien, Courteille Eric (2018-04)
    3D Printing of Earth-Based Materials:
    Processing Aspects
  9. Tay Yi, Panda Biranchi, Paul Suvash, Mohamed Nisar et al. (2017-05)
    3D Printing Trends in Building and Construction Industry:
    A Review
  10. Wolfs Robert, Bos Freek, Salet Theo (2019-03)
    Hardened Properties of 3D Printed Concrete:
    The Influence of Process Parameters on Inter-Layer Adhesion

18 Citations

  1. Irshidat Mohammad, Amjad Umar, Kumar Kishor, John John et al. (2025-06)
    Significance of Nozzle Parameters for 3D Printing of Concrete
  2. Mishra Sanjeet, Snehal K., Das B., Chandrasekaran Rajasekaran et al. (2025-05)
    From Printing to Performance:
    A Review on 3D Concrete Printing Processes, Materials, and Life Cycle Assessment
  3. Chaari Mohamed, Pereira Gilroy, Daroge Fawwad, Buainain Shamma (2024-08)
    3D Printing Birdhouses with Ceramic Clay Using a Six-Axis Palletizing Robot
  4. Aabbas Mohamed, Mahdaoui Mustapha, Ahachad Mohammed, Mazian Brahim et al. (2024-07)
    Advancing Sustainable Construction:
    Terracotta Component Development Through Extrusion-Based 3D Printing with Local Clay
  5. Souza Eduarda, Ribeiro Borges Paulo, Stengel Thorsten, Nematollahi Behzad et al. (2024-03)
    3D Printed Sustainable Low-Cost Materials for Construction of Affordable Social Housing in Brazil:
    Potential, Challenges, and Research Needs
  6. Gündüz Gamze, Özkar Mine (2024-02)
    A Process-Based Framework for Adaptable Modules in Robotic Clay 3D Printing
  7. Şahin Hatice, Mardani Ali (2023-10)
    How Does Rheological Behavior Affect the Inter-Layer Bonding Strength of 3DPC Mixtures?
  8. Mallikarjuna Balichakra, Hareeswar M., Sharath P. (2023-09)
    Applications of Additive Manufacturing in Construction and Building Industries
  9. Mohsen Mohamed, Diseet Malak, Aburumman Mervat, Taha Ramzi et al. (2023-09)
    3D Printed Clay Enhanced with Graphene-Nano-Platelets for Sustainable and Green Construction
  10. Madrid Javier, Ortega Guillermo, Gorostiza Carabaño Javier, Olsson Nils et al. (2023-02)
    3D Claying:
    3D Printing and Recycling Clay
  11. Şahin Hatice, Mardani Ali (2023-02)
    Mechanical Properties, Durability Performance and Inter-Layer Adhesion of 3DPC Mixtures:
    A State‐of‐the‐art Review
  12. Teixeira João, Schaefer Cecília, Rangel Bárbara, Maia Lino et al. (2022-11)
    A Road Map to Find in 3D Printing a New Design Plasticity for Construction:
    The State of Art
  13. Pan Tinghong, Guo Rongxin, Jiang Yaqing, Ji Xuping et al. (2022-11)
    Flow and Deformation Behaviors of Cementitious Materials Through Nozzles with Different Geometric Parameters:
    Experimental and Numerical Approaches
  14. Xiao Jianzhuang, Duan Zhenhua (2022-10)
    Latest Development of 3D Printing Adopting Recycled Aggregate
  15. Ziejewska Celina, Marczyk Joanna, Korniejenko Kinga, Bednarz Sebastian et al. (2022-04)
    3D Printing of Concrete-Geopolymer Hybrids
  16. Pan Tinghong, Teng Huaijin, Liao Hengcheng, Jiang Yaqing et al. (2022-03)
    Effect of Shaping Plate Apparatus on Mechanical Properties of 3D Printed Cement-Based Materials:
    Experimental and Numerical Studies
  17. Duarte Gonçalo, Brown Nathan, Memari Ali, Duarte José (2021-07)
    Learning from Historical Structures under Compression for Concrete 3D Printing Construction
  18. Xiao Jianzhuang, Zou Shuai, Yu Ying, Wang Yu et al. (2020-09)
    3D Recycled Mortar Printing:
    System-Development, Process-Design, Material-Properties and On-Site-Printing

BibTeX
@article{mani_jian_sing_li.2020.EoNGo3PoCC,
  author            = "Karthick Manikandan and Xuepeng Jiang and Amit A. Singh and Beiwen Li and Hantang Qin",
  title             = "Effects of Nozzle Geometries on 3D Printing of Clay Constructs: Quantifying Contour-Deviation and Mechanical Properties",
  doi               = "10.1016/j.promfg.2020.05.160",
  year              = "2020",
  journal           = "Procedia Manufacturing",
  volume            = "48",
  pages             = "678--683",
}
Formatted Citation

K. Manikandan, X. Jiang, A. A. Singh, B. Li and H. Qin, “Effects of Nozzle Geometries on 3D Printing of Clay Constructs: Quantifying Contour-Deviation and Mechanical Properties”, Procedia Manufacturing, vol. 48, pp. 678–683, 2020, doi: 10.1016/j.promfg.2020.05.160.

Manikandan, Karthick, Xuepeng Jiang, Amit A. Singh, Beiwen Li, and Hantang Qin. “Effects of Nozzle Geometries on 3D Printing of Clay Constructs: Quantifying Contour-Deviation and Mechanical Properties”. Procedia Manufacturing 48 (2020): 678–83. https://doi.org/10.1016/j.promfg.2020.05.160.