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Automated Additive Manufacturing of Concrete Structures without Formwork (2018-02)

Concept for Path-Planning

10.1007/978-3-662-56714-2_10

Ibrahim Serhat, Olbrich Alexander, Lindemann Hendrik, Gerbers Roman,  Kloft Harald,  Dröder Klaus,  Raatz Annika
Contribution - Tagungsband des 3. Kongresses Montage Handhabung Industrieroboter, pp. 83-91

Abstract

At the Digital Building Fabrication Laboratory in Braunschweig, automated additive manufacturing of concrete structures without formwork is researched. The system consists of a six-axis robot and a three-axis milling machine, which are each connected to a three-axis portal. At the robot a shotcrete sprayer is installed to generate concrete structures. In this paper a first path planning concept for the robot is described. The given algorithm calculates from the CAD data of an object a path for the robot. A difficulty of path planning is that the shotcrete application depends on various parameters. Therefore, a simplified model for the shotcrete application is developed. For the purpose of error minimization while spraying, an online monitoring approach by using a laser scanner is presented.

2 References

  1. Hwang Dooil, Khoshnevis Behrokh (2005-11)
    An Innovative Construction Process-Contour Crafting (CC)
  2. Neudecker Stefan, Bruns Christopher, Gerbers Roman, Heyn Jakob et al. (2016-05)
    A New Robotic Spray Technology for Generative Manufacturing of Complex Concrete-Structures without Formwork

12 Citations

  1. Lachmayer Lukas, Recker Tobias, Ekanayaka Virama, Hürkamp André et al. (2024-10)
    Multi-Model-Based Additive Manufacturing:
    A Framework for Automated Large-Scale 3D Concrete Printing with Industrial Robots
  2. Lachmayer Lukas, Müller Nico, Herlyn Thilo, Raatz Annika (2023-08)
    Volume Flow-Based Process-Control for Robotic Additive Manufacturing-Processes in Construction
  3. Ekanayaka Virama, Hürkamp André (2023-03)
    Implementation of a Surrogate-Model for a Novel Path‐Based Finite-Element-Simulation for Additive Manufacturing-Processes in Construction
  4. Lachmayer Lukas, Böhler David, Freund Niklas, Mai (née Dressler) Inka et al. (2022-11)
    Modelling the Influence of Material and Process Parameters on Shotcrete 3D Printed Strands:
    Cross-Section Adjustment for Automatic Robotic Manufacturing
  5. Lachmayer Lukas, Dörrie Robin, Kloft Harald, Raatz Annika (2022-06)
    Process-Control for Additive Manufacturing of Concrete Components
  6. Ekanayaka Virama, Lachmayer Lukas, Raatz Annika, Hürkamp André (2022-06)
    Approach to Optimize the Inter-Layer Waiting Time in Additive Manufacturing with Concrete Utilizing FEM Modeling
  7. Lachmayer Lukas, Ekanayaka Virama, Hürkamp André, Raatz Annika (2021-11)
    Approach to an Optimized Printing Path for Additive Manufacturing in Construction Utilizing FEM Modeling
  8. Kloft Harald, Gehlen Christoph, Dörfler Kathrin, Hack Norman et al. (2021-06)
    TRR 277:
    Additive Manufacturing in Construction
  9. Kloft Harald, Gehlen Christoph, Dörfler Kathrin, Hack Norman et al. (2021-01)
    TRR 277:
    Additive Manufacturing in Construction
  10. Vukorep Ilija, Zimmermann Gregor, Sablotny Tino (2020-07)
    Robot-Controlled Fabrication of Sprayed Concrete Elements as a Cyber-Physical-System
  11. Perrot Arnaud, Rangeard Damien (2019-04)
    3D Printing in Concrete:
    Techniques for Extrusion-Casting
  12. Lindemann Hendrik, Gerbers Roman, Ibrahim Serhat, Dietrich Franz et al. (2018-09)
    Development of a Shotcrete 3D Printing (SC3DP) Technology for Additive Manufacturing of Reinforced Freeform Concrete Structures

BibTeX
@inproceedings{ibra_olbr_lind_gerb.2018.AAMoCSwF,
  author            = "Serhat Ibrahim and Alexander Olbrich and Hendrik Lindemann and Roman Gerbers and Harald Kloft and Klaus Dröder and Annika Raatz",
  title             = "Automated Additive Manufacturing of Concrete Structures without Formwork: Concept for Path-Planning",
  doi               = "10.1007/978-3-662-56714-2_10",
  year              = "2018",
  pages             = "83--91",
  booktitle         = "Tagungsband des 3. Kongresses Montage Handhabung Industrieroboter",
  editor            = "Thorsten Schüppstuhl and Kirsten Tracht and Jörg Franke",
}
Formatted Citation

S. Ibrahim, “Automated Additive Manufacturing of Concrete Structures without Formwork: Concept for Path-Planning”, in Tagungsband des 3. Kongresses Montage Handhabung Industrieroboter, 2018, pp. 83–91. doi: 10.1007/978-3-662-56714-2_10.

Ibrahim, Serhat, Alexander Olbrich, Hendrik Lindemann, Roman Gerbers, Harald Kloft, Klaus Dröder, and Annika Raatz. “Automated Additive Manufacturing of Concrete Structures Without Formwork: Concept for Path-Planning”. In Tagungsband Des 3. Kongresses Montage Handhabung Industrieroboter, edited by Thorsten Schüppstuhl, Kirsten Tracht, and Jörg Franke, 83–91, 2018. https://doi.org/10.1007/978-3-662-56714-2_10.