Leveraging Incinerator Bottom Ash for Mitigating Early-Age Shrinkage in 3D Printed Engineered Cementitious Composites (2025-01)¶
10.1016/j.cemconcomp.2025.105933
, , , , Yu Jiangtao, ,
Journal Article - Cement and Concrete Composites, Vol. 157, No. 105933
Abstract
This study investigates the use of incinerator bottom ash (IBA) as a supplementary cementitious material to mitigate early age shrinkage in 3D printed engineered cementitious composites (3DP-ECC). IBA was processed through milling and thermal treatment before incorporation into 3DP-ECC. The fresh and hardened properties, hydration kinetics and products, early age shrinkage, and microstructural characteristics of 3DP-ECC with IBA were evaluated. Results indicate that pre-treated IBA reduces autogenous shrinkage and plastic shrinkage by 56 % and 30 %, respectively. The substitution of IBA increases the volume fraction of macropores (>1000 nm) of 3DP-ECC at 3 days and 7 days by approximately 300 % and 500 %, respectively, alleviating early age shrinkage. Sustainability analysis reveals that the incorporation of IBA can reduce the normalized embodied energy and carbon footprint of 3DP-ECC by over 17 %. These findings provide a promising approach to utilizing waste materials in mitigating early age shrinkage in 3DP-ECC towards sustainable digital construction.
¶
19 References
- Li Victor, Bos Freek, Yu Kequan, McGee Wesley et al. (2020-04)
On the Emergence of 3D Printable Engineered, Strain-Hardening Cementitious Composites - Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2020-08)
Plastic Shrinkage Cracking in 3D Printed Concrete - Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2022-06)
Mitigating Early-Age Cracking in 3D Printed Concrete Using Fibers, Superabsorbent Polymers, Shrinkage Reducing Admixtures, B-CSA Cement and Curing Measures - Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2021-06)
Technologies for Improving Buildability in 3D Concrete Printing - Ogura Hiroki, Nerella Venkatesh, Mechtcherine Viktor (2018-08)
Developing and Testing of Strain-Hardening Cement-Based Composites (SHCC) in the Context of 3D Printing - Paul Suvash, Zijl Gideon, Tan Ming, Gibson Ian (2018-05)
A Review of 3D Concrete Printing Systems and Materials Properties:
Current Status and Future Research Prospects - Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques - Soltan Daniel, Li Victor (2018-03)
A Self-Reinforced Cementitious Composite for Building-Scale 3D Printing - Tay Yi, Panda Biranchi, Paul Suvash, Mohamed Nisar et al. (2017-05)
3D Printing Trends in Building and Construction Industry:
A Review - Weng Yiwei, Li Mingyang, Ruan Shaoqin, Wong Teck et al. (2020-03)
Comparative Economic, Environmental and Productivity-Assessment of a Concrete Bathroom Unit Fabricated Through 3D Printing and a Pre-Cast Approach - Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model - Xu Nuoyan, Qian Ye (2023-04)
Effects of Fiber-Volume Fraction, Fiber Length, Water-Binder Ratio, and Nano-Clay Addition on the 3D Printability of Strain-Hardening Cementitious Composites - Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-02)
Effect of Polyethylene-Fiber Content on Workability and Mechanical-Anisotropic Properties of 3D Printed Ultra-High-Ductile Concrete - Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-01)
Fresh and Anisotropic-Mechanical Properties of 3D Printable Ultra-High-Ductile Concrete with Crumb-Rubber - Ye Junhong, Teng Fei, Yu Jie, Yu Shiwei et al. (2023-08)
Development of 3D Printable Engineered Cementitious Composites with Incineration-Bottom-Ash for Sustainable and Digital Construction - Zafar Muhammad, Bakhshi Amir, Hojati Maryam (2023-10)
Printability and Shape Fidelity Evaluation of Self-Reinforced Engineered Cementitious Composites - Zhang Hanghua, Xiao Jianzhuang (2021-08)
Plastic Shrinkage and Cracking of 3D Printed Mortar with Recycled Sand - Zhou Wen, Zhu He, Hu Wei-Hsiu, Wollaston Ryan et al. (2024-02)
Low-Carbon, Expansive Engineered Cementitious Composites (ECC) In the Context of 3D Printing - Zhu Binrong, Pan Jinlong, Nematollahi Behzad, Zhou Zhenxin et al. (2019-07)
Development of 3D Printable Engineered Cementitious Composites with Ultra-High Tensile Ductility for Digital Construction
6 Citations
- Xu Fengming, Yu Jie, Teng Fei, Lin Xiaoshan et al. (2025-12)
Application of Recycled Tile as Internal Curing Material in 3D-Printed Engineered Cementitious Composites - Tulliani Jean-Marc (2025-11)
Latest Developments in 3D-Printed Engineered Cementitious Composites:
Technologies, Prospects, and Challenges - Zhang Jiao-Long, Yuan Yong, Fatoyinbo Imoleayo, Zhou Lujie et al. (2025-11)
3D-Printable Mortars Incorporating Municipal Solid Waste Incineration Bottom Ash:
Linking Hydration to Extrudability and Mechanical Performance - Chen Wenguang, Yu Jie, Ye Junhong, Yu Jiangtao et al. (2025-11)
3D Printed High-Performance Fiber-Reinforced Cementitious Composites:
Fresh, Mechanical, and Microstructural Properties - Teng Fei, Yang Minxin, Yu Jie, Weng Yiwei et al. (2025-10)
Multi-Material 3D Concrete Printing:
Automated Hybrid Reinforcements Using Textile and Strain-Hardening Cementitious Composites - Chen Wenguang, Liang Long, Ye Junhong, Liu Lingfei et al. (2025-09)
Machine Learning-Enabled Performance-Based Design of Three-Dimensional Printed Engineered Cementitious Composites
BibTeX
@article{yu_xu_zhan_ye.2025.LIBAfMEASi3PECC,
author = "Jie Yu and Fengming Xu and Hanghua Zhang and Junhong Ye and Jiangtao Yu and Jian-Guo Dai and Yiwei Weng",
title = "Leveraging Incinerator Bottom Ash for Mitigating Early-Age Shrinkage in 3D Printed Engineered Cementitious Composites",
doi = "10.1016/j.cemconcomp.2025.105933",
year = "2025",
journal = "Cement and Concrete Composites",
volume = "157",
pages = "105933",
}
Formatted Citation
J. Yu, “Leveraging Incinerator Bottom Ash for Mitigating Early-Age Shrinkage in 3D Printed Engineered Cementitious Composites”, Cement and Concrete Composites, vol. 157, p. 105933, 2025, doi: 10.1016/j.cemconcomp.2025.105933.
Yu, Jie, Fengming Xu, Hanghua Zhang, Junhong Ye, Jiangtao Yu, Jian-Guo Dai, and Yiwei Weng. “Leveraging Incinerator Bottom Ash for Mitigating Early-Age Shrinkage in 3D Printed Engineered Cementitious Composites”. Cement and Concrete Composites 157 (2025): 105933. https://doi.org/10.1016/j.cemconcomp.2025.105933.