3D Printed Concrete Incorporating Waste-Rubber (2024-10)¶

The recycling and reuse of solid wastes mark the construction industry’s development towards sustainable and green technologies. 3D printing technology using recycled solid materials is in great demand for intelligent and low-carbon construction. This paper incorporates crumb rubber (0–1 mm) into the printing ink and analyses the fresh and hardened properties. The results showed that the flowability was positively correlated with rubber ratio but negatively with fiber content. R40F15 (40% rubber and 1.5% fiber) obtained the optimal flowability for 3D printing, which remained above 15 mm for 30min. The compressive strength peaked when incorporating 1.5% fiber, while the flexural strength reached the bottom. X direction generated the highest compressive strength in the whole anisotropic tests, followed by the Y and Z directions. The highest strengths of 1.5% and 2.0% fiber content were 69.45 MPa and 64.5 MPa, incorporating 20% rubber. Thus, surfaces anticipated to bear higher loads in compression should be aligned with the X-axis or, at a minimum, avoid alignment with the Z-axis for optimal structural performance. Y direction obtained the highest flexural strength in all anisotropic tests when incorporating 1.5% fiber. Results from digital image correlation test supported that fiber tended to agglomerate in the Y direction. Besides, the environmental analysis was conducted in this paper to quantitively calculate the impacts of all raw materials to the environment.