Evaluation of Early-Age Concrete Structural Build-Up for 3D Concrete Printing by Oscillatory Rheometry (2019-07)¶
, Fryda Hervé, Bousseau Jean-Noël, Andreani Pierre-Antoine, Andersen Thomas, , Andersen Thomas
Contribution - Proceedings of the 2019 International Conference on Additive Manufacturing, Modeling Systems and 3D Prototyping, pp. 35-47
Abstract
This paper addresses the material buildability challenge in extrusionbased 3D Concrete Printing (3DCP) applications, since this is paramount to increase production rates of vertical elements such as columns. We utilized oscillatory rheology to determine the early-age structural build-up curves of 3DCP mixes comprising White Ordinary Portland Cement (OPC), Calcium Aluminate Cement (CAC), limestone filler, sand, viscosity modifying agent, retarder, and a plasticizer. Such curves served as basis to verify whether a geometry is printable, allowing for tuning the printing process parameters. The material characterization approach is validated through a case study, in which a column was designed – defining the structural build-up requirements – and printed using a robot-based 3DCP at a 0.68 m/h vertical build rate. Such case study and lessons thereof provide valuable insights into the link between design, material properties and 3DCP process parameters, setting the basis for a comprehensive study on the early-age structural build-up measurements to support 3DCP mix design.
¶
8 References
- Bentz Dale, Jones Scott, Bentz Isaiah, Peltz Max (2018-06)
Towards the Formulation of Robust and Sustainable Cementitious Binders for 3D Additive Construction by Extrusion - Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
3D Printing Using Concrete-Extrusion:
A Roadmap for Research - Nerella Venkatesh, Beigh Mirza, Fataei Shirin, Mechtcherine Viktor (2018-11)
Strain-Based Approach for Measuring Structural Build-Up of Cement-Pastes in the Context of Digital Construction - Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques - Reiter Lex, Wangler Timothy, Roussel Nicolas, Flatt Robert (2018-06)
The Role of Early-Age Structural Build-Up in Digital Fabrication with Concrete - Roussel Nicolas (2018-05)
Rheological Requirements for Printable Concretes - Wolfs Robert, Bos Freek, Salet Theo (2018-02)
Early-Age Mechanical Behaviour of 3D Printed Concrete:
Numerical Modelling and Experimental Testing
24 Citations
- Kandagaddala Revanth, Boddepalli Uday, Nanthagopalan Prakash (2025-05)
Novel Rheological Test Procedure for Printability Characterization of 3D Printable Mortar - Irshidat Mohammad, Cabibihan John-John, Fadli Fodil, Ramahi Siraj et al. (2024-12)
Waste Materials Utilization in 3D Printable Concrete for Sustainable Construction Applications:
A Review - Prihar Arjun, Gupta Shashank, Esmaeeli Hadi, Moini Mohamadreza (2024-08)
Tough Double-Bouligand Architected Concrete Enabled by Robotic Additive Manufacturing - Lee Yoon, Lee Sang, Kim Jae, Jeong Hoseong et al. (2024-07)
Inter-Layer Bond Strength of 3D Printed Concrete Members with Ultra-High-Performance Concrete Mix - Gu Yucun, Khayat Kamal (2024-05)
Extrudability Window and Off-Line Test-Methods to Predict Buildability of 3D Printing Concrete - Chang Ze, Chen Yu, Schlangen Erik, Šavija Branko (2023-09)
A Review of Methods on Buildability Quantification of Extrusion-Based 3D Concrete Printing:
From Analytical Modelling to Numerical Simulation - Gupta Shashank, Esmaeeli Hadi, Prihar Arjun, Ghantous Rita et al. (2023-04)
Fracture- and Transport-Analysis of Heterogeneous 3D Printed Lamellar Cementitious Materials - Rehman Atta, Melesse Birru, Kim Jung-Hoon (2023-02)
Set-on-Demand 3D Concrete Printing Construction and Potential Outcome of Shotcrete-Accelerators on Its Hardened Properties - Ahmed Ghafur (2023-01)
A Review of 3D Concrete Printing:
Materials and Process Characterization, Economic Considerations and Environmental Sustainability - Boddepalli Uday, Panda Biranchi, Gandhi Indu (2022-09)
Rheology and Printability of Portland-Cement-Based Materials:
A Review - Jayathilakage Roshan, Rajeev Pathmanathan, Sanjayan Jay (2022-08)
Rheometry for Concrete 3D Printing:
A Review and an Experimental Comparison - Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
A Review of Large-Scale 3DCP:
Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies - Lee Jin, Kim Jae (2022-05)
Matric-Suction of Fine Sand and Its Effect on the Shape Stability of 3D Printed Cement Mortar - Moini Mohamadreza, Olek Jan, Zavattieri Pablo, Youngblood Jeffrey (2022-04)
Early-Age Buildability-Rheological Properties Relationship in Additively Manufactured Cement-Paste Hollow Cylinders - Moini Mohamadreza, Olek Jan, Zavattieri Pablo, Youngblood Jeffrey (2021-12)
Open-Span Printing Method for Assessment of Early-Age Deformations of Additively Manufactured Cement-Based Materials Using an Isosceles Triangle - Chen Yu, He Shan, Gan Yidong, Çopuroğlu Oğuzhan et al. (2021-11)
A Review of Printing-Strategies, Sustainable Cementitious Materials and Characterization Methods in the Context of Extrusion-Based 3D Concrete Printing - Nair Sooraj, Neithalath Narayanan (2021-11)
Flow Characterization of Three-Dimensional Printable Cementitious Pastes During Extrusion Using Capillary-Rheometry - Afarani Hajar, Carroll William, Garboczi Edward, Biernacki Joseph (2020-11)
Designing 3D Printable Cementitious Materials with Gel-Forming Polymers - Kruger Jacques, Zijl Gideon (2020-10)
A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication - Andersen Sebastian, Silva Wilson, Paegle Ieva, Nielsen Jens (2020-07)
Numerical Model Describing the Early-Age Behavior of 3D Printed Concrete:
Work in Progress - Buswell Richard, Silva Wilson, Bos Freek, Schipper Roel et al. (2020-05)
A Process Classification Framework for Defining and Describing Digital Fabrication with Concrete - Albar Abdulrahman, Chougan Mehdi, Kheetan Mazen, Swash Mohammad et al. (2020-04)
Effective Extrusion-Based 3D Printing System Design for Cementitious-Based Materials - Mechtcherine Viktor, Bos Freek, Perrot Arnaud, Silva Wilson et al. (2020-03)
Extrusion-Based Additive Manufacturing with Cement-Based Materials:
Production Steps, Processes, and Their Underlying Physics - Vantyghem Gieljan, Corte Wouter, Shakour Emad, Amir Oded (2020-01)
3D Printing of a Post-Tensioned Concrete Girder Designed by Topology-Optimization
BibTeX
@inproceedings{silv_fryd_bous_andr.2020.EoEACSBUf3CPbOR,
author = "Wilson Ricardo Leal da Silva and Hervé Fryda and Jean-Noël Bousseau and Pierre-Antoine Andreani and Thomas Juul Andersen and Wilson Ricardo Leal da Silva and Thomas Juul Andersen",
title = "Evaluation of Early-Age Concrete Structural Build-Up for 3D Concrete Printing by Oscillatory Rheometry",
doi = "10.1007/978-3-030-20216-3_4",
year = "2020",
volume = "975",
pages = "35--47",
booktitle = "Proceedings of the 2019 International Conference on Additive Manufacturing, Modeling Systems and 3D Prototyping",
editor = "Massimo di Nicolantonio and Emilio Rossi and Thomas Alexander",
}
Formatted Citation
W. R. L. da Silva, “Evaluation of Early-Age Concrete Structural Build-Up for 3D Concrete Printing by Oscillatory Rheometry”, in Proceedings of the 2019 International Conference on Additive Manufacturing, Modeling Systems and 3D Prototyping, 2020, vol. 975, pp. 35–47. doi: 10.1007/978-3-030-20216-3_4.
Silva, Wilson Ricardo Leal da, Hervé Fryda, Jean-Noël Bousseau, Pierre-Antoine Andreani, Thomas Juul Andersen, Wilson Ricardo Leal da Silva, and Thomas Juul Andersen. “Evaluation of Early-Age Concrete Structural Build-Up for 3D Concrete Printing by Oscillatory Rheometry”. In Proceedings of the 2019 International Conference on Additive Manufacturing, Modeling Systems and 3D Prototyping, edited by Massimo di Nicolantonio, Emilio Rossi, and Thomas Alexander, 975:35–47, 2020. https://doi.org/10.1007/978-3-030-20216-3_4.