Skip to content

Adaptive Tool-Path (2021-07)

Enhanced Design and Process-Control for Robotic 3DCP

10.1007/978-981-19-1280-1_19

 Breseghello Luca,  Naboni Roberto
Contribution - Proceedings of the 19th International Conference on Computer-Aided Architectural Design Futures, pp. 301-316

Abstract

The recent advances in 3D Concrete Printing (3DCP) greatly impact architectural design, highlighting the disconnection between digital modelling and manufacturing processes. Conventional digital design tools present limitations in the description of a volumetric object, which is constrained to the definition of idealized external boundaries but neglect material, textural, and machinic information. However, 3DCP is based on material extrusion following a programmed toolpath, which requires custom modelling and methods to anticipate the manufacturing results. The paper presents the development of an interactive tool for the preview of 3D printing toolpaths within Grasshopper. Through an experimental campaign and analysis of material results, we integrate geometric, physical and design feedback within the design process. The accurate control of manufacturing variables such as printing speed and dimensions of the layers, together with the simulation and visualization of the results, makes them design parameters, opening to new formal and structural articulations in the design process. The developed instruments are tested on full scale printed prototypes, where their precision is demonstrated. Integrated into a 3DCP-specific design framework, the overall approach contributes to closing the existing gap between the digital environment and fabrication procedures in the construction industry.

10 References

  1. Breseghello Luca, Sanin Sandro, Naboni Roberto (2021-04)
    Tool-Path Simulation, Design and Manipulation in Robotic 3D Concrete Printing
  2. Carneau Paul, Mesnil Romain, Roussel Nicolas, Baverel Olivier (2020-04)
    Additive Manufacturing of Cantilever:
    From Masonry to Concrete 3D Printing
  3. Craveiro Flávio, Nazarian Shadi, Bártolo Helena, Bartolo Paulo et al. (2020-02)
    An Automated System for 3D Printing Functionally Graded Concrete-Based Materials
  4. Kruger Jacques, Cho Seung, Zeranka Stephan, Vintila Cristian et al. (2019-12)
    3D Concrete Printer Parameter Optimization for High-Rate Digital Construction Avoiding Plastic Collapse
  5. Naboni Roberto, Breseghello Luca (2020-07)
    High-Resolution Additive Formwork for Building-Scale Concrete Panels
  6. Ooms Ticho, Vantyghem Gieljan, Coile Ruben, Corte Wouter (2020-12)
    A Parametric Modelling-Strategy for the Numerical Simulation of 3D Concrete Printing with Complex Geometries
  7. Roussel Nicolas (2018-05)
    Rheological Requirements for Printable Concretes
  8. Suiker Akke, Wolfs Robert, Lucas Sandra, Salet Theo (2020-06)
    Elastic Buckling and Plastic Collapse During 3D Concrete Printing
  9. Vantyghem Gieljan, Ooms Ticho, Corte Wouter (2020-11)
    VoxelPrint:
    A Grasshopper Plug-In for Voxel-Based Numerical Simulation of Concrete Printing
  10. Wolfs Robert, Bos Freek, Salet Theo (2018-02)
    Early-Age Mechanical Behaviour of 3D Printed Concrete:
    Numerical Modelling and Experimental Testing

16 Citations

  1. Wang Hailong, Shi Yiqing, Sun Xiaoyan, Lin Xiqiang et al. (2025-12)
    Design, Multi-Scale Structural Analysis, and Construction of Modular Prefabricated 3D-Printed Concrete Residence
  2. Lopes de Aquino Brasil Alexander, Carmo Pena (2025-09)
    A Systematic Review of Robotic Additive Manufacturing Applications in Architecture, Engineering, and Construction
  3. Jørgensen Henrik, Hansen Steen, Jespersen Esra, Florenzano Daniele et al. (2024-11)
    Experimental Investigation of Key Structural Parameters for Structural Design of 3D Printed Concrete
  4. Heywood Kate, Nicholas Paul (2024-09)
    Design for and with 3DCP:
    An Integrated Early Design Stage Workflow
  5. Farrokhsiar Paniz, Gürsoy Benay, Duarte José (2024-08)
    A Comprehensive Review on Integrating Vision-Based Sensing in Extrusion-Based 3D Printing Processes:
    Toward Geometric Monitoring of Extrusion-Based 3D Concrete Printing
  6. Zhuang Zicheng, Xu Fengming, Ye Junhong, Hu Nan et al. (2024-06)
    A Comprehensive Review of Sustainable Materials and Tool-Path-Optimization in 3D Concrete Printing
  7. Vargas José, Sjölander Andreas, Westerlind Helena, Silfwerbrand Johan (2024-05)
    Internal Topology-Optimization of 3D Printed Concrete Structures:
    A Method for Enhanced Performance and Material-Efficiency
  8. Alhussain Ali, Duarte José, Brown Nathan (2024-02)
    Developing a Data-Driven Filament-Shape-Prediction-Model for 3D Concrete Printing
  9. Vargas José (2023-12)
    Spatially Graded Modeling:
    An Integrated Workflow For 3D Concrete Printing
  10. Breseghello Luca, Talaei Ardeshir, Florenzano Daniele, Naboni Roberto (2023-09)
    Shape-Env:
    Camera-Enhanced Robotic Terrain-Shaping for Complex 3D Concrete Printing
  11. Vele Jiří, Kurilla Lukáš, Achten Henri (2023-09)
    Improving Buildability of Overhangs of 3D Printed Objects Through Non-Planar Slicing Informed by Force-Flow-Analysis
  12. Breseghello Luca, Hajikarimian Hamed, Jørgensen Henrik, Naboni Roberto (2023-07)
    3DLightBeam+:
    Design, Simulation, and Testing of Carbon-Efficient Reinforced 3D Concrete Printed Beams
  13. Heywood Kate, Nicholas Paul (2023-06)
    Sustainability and 3D Concrete Printing:
    Identifying a Need for a More Holistic Approach to Assessing Environmental Impacts
  14. Naboni Roberto, Breseghello Luca, Sanin Sandro (2022-09)
    Environment-Aware 3D Concrete Printing through Robot-Vision
  15. Gislason Styrmir, Bruhn Simon, Breseghello Luca, Sen Burak et al. (2022-06)
    Porous 3D Printed Concrete Beams Show an Environmental Promise:
    A Cradle-to-Grave Comparative Life Cycle Assessment
  16. Breseghello Luca, Naboni Roberto (2022-05)
    Tool-Path -Based Design for 3D Concrete Printing of Carbon-Efficient Architectural Structures

BibTeX
@inproceedings{bres_nabo.2022.ATP,
  author            = "Luca Breseghello and Roberto Naboni",
  title             = "Adaptive Tool-Path: Enhanced Design and Process-Control for Robotic 3DCP",
  doi               = "10.1007/978-981-19-1280-1_19",
  year              = "2022",
  volume            = "1465",
  pages             = "301--316",
  booktitle         = "Proceedings of the 19th International Conference on Computer-Aided Architectural Design Futures: Imperatives: The Future Is Now",
  editor            = "David Gerber and Evangelos Pantazis and Biayna Bogosian and Alicia Nahmad and Constantinos Miltiadis",
}
Formatted Citation

L. Breseghello and R. Naboni, “Adaptive Tool-Path: Enhanced Design and Process-Control for Robotic 3DCP”, in Proceedings of the 19th International Conference on Computer-Aided Architectural Design Futures: Imperatives: The Future Is Now, 2022, vol. 1465, pp. 301–316. doi: 10.1007/978-981-19-1280-1_19.

Breseghello, Luca, and Roberto Naboni. “Adaptive Tool-Path: Enhanced Design and Process-Control for Robotic 3DCP”. In Proceedings of the 19th International Conference on Computer-Aided Architectural Design Futures: Imperatives: The Future Is Now, edited by David Gerber, Evangelos Pantazis, Biayna Bogosian, Alicia Nahmad, and Constantinos Miltiadis, 1465:301–16, 2022. https://doi.org/10.1007/978-981-19-1280-1_19.