Skip to content

Simple Floor Nail Placement Technique to Reinforce 3D-Printed Concrete (2025-04)

An Experimental Investigation

10.1016/j.jobe.2025.112722

 Cao Xiangpeng,  Cui Hongzhi
Journal Article - Journal of Building Engineering, No. 112722

Abstract

There are no effective reinforcement methods for 3D-printed concrete structures for field applications. This study proposes a simple technique of placing industrial wide-threaded floor nails between printed layers to reinforce 3D-printed concrete with no complex execution mechanisms. Experiments with various nail densities and arrangement patterns demonstrated that the placed nails achieved 16.9% higher pull-out strength than the inserted nails. Notably, 90°-placed nails significantly enhanced the beam flexural strength with a maximum improvement of 219.7%, whereas 45°-placed nails showed a lower maximum improvement of 44.0%. This floor nail placement technique is practical and field-applicable for 3D-printed concrete reinforcement and establishes an experimental foundation for future optimization.

28 References

  1. Baz Bilal, Aouad Georges, Leblond Philippe, Mansouri Omar et al. (2020-05)
    Mechanical Assessment of Concrete:
    Steel Bonding in 3D Printed Elements
  2. Baz Bilal, Aouad Georges, Rémond Sébastien (2020-01)
    Effect of the Printing Method and Mortar’s Workability on Pull-Out Strength of 3D Printed Elements
  3. Bedarf Patrick, Calvo Barentin Cristian, Schulte Dinorah, Şenol Ayça et al. (2023-02)
    Mineral Composites:
    Stay-in-Place Formwork for Concrete Using Foam 3D Printing
  4. Bester Frederick, Heever Marchant, Kruger Jacques, Cho Seung et al. (2020-07)
    Steel-Fiber Links in 3D Printed Concrete
  5. Bos Freek, Ahmed Zeeshan, Jutinov Evgeniy, Salet Theo (2017-11)
    Experimental Exploration of Metal-Cable as Reinforcement in 3D Printed Concrete
  6. Bos Freek, Ahmed Zeeshan, Wolfs Robert, Salet Theo (2017-06)
    3D Printing Concrete with Reinforcement
  7. Cao Xiangpeng, Yu Shiheng, Zheng Dapeng, Cui Hongzhi (2022-06)
    Nail-Planting to Enhance the Interface Bonding Strength in 3D Printed Concrete
  8. Chen Yu, Figueiredo Stefan, Li Zhenming, Chang Ze et al. (2020-03)
    Improving Printability of Limestone-Calcined-Clay-Based Cementitious Materials by Using Viscosity-Modifying Admixture
  9. Chen Mingxu, Li Laibo, Zheng Yan, Zhao Piqi et al. (2018-09)
    Rheological and Mechanical Properties of Admixtures-Modified 3D Printing Sulphoaluminate Cementitious Materials
  10. Farina Ilenia, Fabbrocino F., Carpentieri G., Modano M. et al. (2015-12)
    On the Reinforcement of Cement Mortars through 3D Printed Polymeric- and Metallic-Fibers
  11. Figueiredo Stefan, Rodríguez Claudia, Ahmed Zeeshan, Bos Derk et al. (2019-03)
    An Approach to Develop Printable Strain-Hardening Cementitious Composites
  12. Hambach Manuel, Möller Hendrik, Neumann Thomas, Volkmer Dirk (2016-08)
    Portland-Cement-Paste with Aligned Carbon-Fibers Exhibiting Exceptionally High Flexural Strength (>100 MPa)
  13. Hambach Manuel, Volkmer Dirk (2017-02)
    Properties of 3D Printed Fiber-Reinforced Portland-Cement-Paste
  14. Hassan Habibelrahman, Rodriguez-Ubinas Edwin, Tamimi Adil, Trepci Esra et al. (2024-04)
    Towards Innovative and Sustainable Buildings:
    A Comprehensive Review of 3D Printing in Construction
  15. Li Zhijian, Wang Li, Ma Guowei (2020-01)
    Mechanical Improvement of Continuous Steel-Micro-Cable-Reinforced Geopolymer Composites for 3D Printing Subjected to Different Loading Conditions
  16. Lim Jian, Panda Biranchi, Pham Quang-Cuong (2018-05)
    Improving Flexural Characteristics of 3D Printed Geopolymer Composites with In-Process Steel-Cable-Reinforcement
  17. Marchment Taylor, Sanjayan Jay (2020-09)
    Bond Properties of Reinforcing Bar Penetrations in 3D Concrete Printing
  18. Marchment Taylor, Sanjayan Jay (2022-04)
    Lap Joint Reinforcement for 3D Concrete Printing
  19. Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
    Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification
  20. Matthäus Carla, Kofler Nadine, Kränkel Thomas, Weger Daniel et al. (2020-10)
    Inter-Layer Reinforcement Combined with Fiber-Reinforcement for Extruded Lightweight Mortar Elements
  21. Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2021-06)
    Technologies for Improving Buildability in 3D Concrete Printing
  22. Ogura Hiroki, Nerella Venkatesh, Mechtcherine Viktor (2018-08)
    Developing and Testing of Strain-Hardening Cement-Based Composites (SHCC) in the Context of 3D Printing
  23. Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
    Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material
  24. Perrot Arnaud, Jacquet Yohan, Rangeard Damien, Courteille Eric et al. (2020-03)
    Nailing of Layers:
    A Promising Way to Reinforce Concrete 3D Printing Structures
  25. Salet Theo, Ahmed Zeeshan, Bos Freek, Laagland Hans (2018-05)
    Design of a 3D Printed Concrete Bridge by Testing
  26. Sun Xiaoyan, Gao Chao, Wang Hailong (2020-10)
    Bond-Performance Between BFRP-Bars and 3D Printed Concrete
  27. Wang Li, Ma Guowei, Liu Tianhao, Buswell Richard et al. (2021-07)
    Inter-Layer Reinforcement of 3D Printed Concrete by the In-Process Deposition of U-Nails
  28. Zhang Yi, Tao Yaxin, Godinho Jose, Ren Qiang et al. (2024-11)
    Layer Interface Characteristics and Adhesion of 3D Printed Cement-Based Materials Exposed to Post-Printing Temperature Disturbance

0 Citations

BibTeX
@article{cao_cui.2025.SFNPTtR3PC,
  author            = "Xiangpeng Cao and Hongzhi Cui",
  title             = "Simple Floor Nail Placement Technique to Reinforce 3D-Printed Concrete: An Experimental Investigation",
  doi               = "10.1016/j.jobe.2025.112722",
  year              = "2025",
  journal           = "Journal of Building Engineering",
  pages             = "112722",
}
Formatted Citation

X. Cao and H. Cui, “Simple Floor Nail Placement Technique to Reinforce 3D-Printed Concrete: An Experimental Investigation”, Journal of Building Engineering, p. 112722, 2025, doi: 10.1016/j.jobe.2025.112722.

Cao, Xiangpeng, and Hongzhi Cui. “Simple Floor Nail Placement Technique to Reinforce 3D-Printed Concrete: An Experimental Investigation”. Journal of Building Engineering, 2025, 112722. https://doi.org/10.1016/j.jobe.2025.112722.