Large-Scale 3D Printing with a Cable-Suspended Robot (2015-06)¶
Barnett Eric,
Journal Article - Additive Manufacturing, Vol. 7, pp. 27-44
Abstract
Although additive manufacturing (AM) is now a well-established industry, very few large-scale AM systems have been developed. Here, a large-scale 3D printer is introduced, which uses a six-degreeof-freedom cable-suspended robot for positioning, with polyurethane foam as the object material and shaving foam as the support material. Cable-positioning systems provide large ranges of motion and cables can be compactlywoundon spools, makingthem less expensive,much lighter, more transportable, and more easily reconfigurable, compared to the gantry-type positioning systems traditionally used in 3D printing. The 3D foam printer performance is demonstrated through the construction of a 2.16-mhigh statue of Sir Wilfrid Laurier, the seventh Prime Minister of Canada, at an accuracy of approximately 1cm, which requires 38h of printing time. The system advantages and drawbacks are then discussed, and novel features such as unique support techniques and geometric feedback are highlighted. Finally, a description of the planned system modifications is provided.
¶
7 References
- Bosscher Paul, Williams Robert, Bryson L., Castro-Lacouture Daniel (2007-04)
Cable-Suspended Robotic Contour Crafting System - Buswell Richard, Soar Rupert, Gibb Alistar, Thorpe Tony (2006-06)
Freeform Construction:
Mega-Scale Rapid Manufacturing for Construction - Khoshnevis Behrokh (2003-11)
Automated Construction by Contour Crafting:
Related Robotics and Information Technologies - Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
Mix-Design and Fresh Properties for High-Performance Printing Concrete - Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
Developments in Construction-Scale Additive Manufacturing Processes - Pegna Joseph (1997-02)
Exploratory Investigation of Solid Freeform Construction - Zhang Jing, Khoshnevis Behrokh (2012-09)
Optimal Machine Operation Planning for Construction by Contour Crafting
41 Citations
- Lee Chang-Hwan, Gwak Kwan-Woong (2025-09)
Experimental Validation of a Cable Driven Parallel Robot for 3D Printing Building Construction - Perrot Arnaud, Jacquet Yohan, Amziane Sofiane (2025-01)
3D Concrete Printing - Roschli Alex, Post Brian, Wang Peter, Chesser Phillip et al. (2025-01)
The Cost of Scaling-Up in Large-Format Additive Manufacturing - Qian Sen, Li Changqi, Zhao Zeyap, Zi Bin (2024-11)
Modeling and Experimental Validation of a Cable-Driven Robot for Three-Dimensional Printing Construction - Sahai Rajan, Bisht Ravindra, Singh Siddharth, Panigrahi Soraj (2024-07)
Design-Analysis and Development of a Gantry Robot for Multi-Layer 3D Concrete Printing with Simulation and Experimental Validation - Kajzr Daniel, Myslivec Tomáš, Černohorský Josef (2024-05)
Modelling, Analysis and Comparison of Robot Energy Consumption for Three-Dimensional Concrete Printing Technology - Zuo Zibo, Corte Wouter, Huang Yulin, Chen Xiaoming et al. (2024-05)
Strategies Towards Large-Scale 3D Printing Without Size-Constraints - Souza Eduarda, Ribeiro Borges Paulo, Stengel Thorsten, Nematollahi Behzad et al. (2024-03)
3D Printed Sustainable Low-Cost Materials for Construction of Affordable Social Housing in Brazil:
Potential, Challenges, and Research Needs - Panda Biranchi, Shakor Pshtiwan, Laghi Vittoria (2023-12)
Powder-Bed Additive Manufacturing - Panda Biranchi, Shakor Pshtiwan, Laghi Vittoria (2023-12)
Shotcrete Additive Manufacturing - Kajzr Daniel, Myslivec Tomáš, Černohorský Josef (2023-07)
An Open PLC-Based Robot-Control-System for 3D Concrete Printing - Lin Che, Mattei Gabriele, Cheibas Ina, Du Chaoyu et al. (2023-05)
PneuPrint:
3D Printing on Inflatables - Parisi Fabio, Sangiorgio Valentino, Parisi Nicola, Mangini Agostino et al. (2023-01)
A New Concept for Large Additive Manufacturing in Construction:
Tower-Crane-Based 3D Printing Controlled by Deep-Reinforcement-Learning - Ahmed Ghafur (2023-01)
A Review of 3D Concrete Printing:
Materials and Process Characterization, Economic Considerations and Environmental Sustainability - Lee Chang-Hwan, Gwak Kwan-Woong (2022-11)
Design of a Novel Cable-Driven Parallel Robot for 3D Printing Building Construction - Hahlbrock David, Braun Michael, Heidel Robin, Lemmen Patrik et al. (2022-10)
Cable Robotic 3D Printing:
Additive Manufacturing on the Construction Site - Patterson Albert, Vajipeyajula Bhaskar, Norris William (2022-10)
System Architecture and Design Parameters for Extrusion-Based Autonomous Construction Systems - Zhang Ketao, Chermprayong Pisak, Xiao Feng, Tzoumanikas Dimos et al. (2022-09)
Aerial Additive Manufacturing with Multiple Autonomous Robots - Khosravani Mohammad, Haghighi Azadeh (2022-08)
Large-Scale Automated Additive Construction:
Overview, Robotic Solutions, Sustainability, and Future Prospect - Silva Guido, Ñañez Robert, Zavaleta Diana, Burgos Valeria et al. (2022-07)
Eco-Friendly Additive Construction:
Analysis of the Printability of Earthen-Based Matrices Stabilized with Potato-Starch-Gel and Sisal-Fibers - Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
A Review of Large-Scale 3DCP:
Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies - Sayegh Sameh, Romdhane Lotfi, Manjikian Solair (2022-03)
A Critical Review of 3D Printing in Construction:
Benefits, Challenges, and Risks - Nguyen-Van Sy, Gwak Kwan-Woong (2022-03)
A Two-Nozzle Cable-Driven Parallel Robot for 3D Printing Building Construction:
Path-Optimization and Vibration Analysis - Guamán-Rivera Robert, Martínez-Rocamora Alejandro, García-Alvarado Rodrigo, Muñoz-Sanguinetti Claudia et al. (2022-02)
Recent Developments and Challenges of 3D Printed Construction:
A Review of Research Fronts - Bedarf Patrick, Dutto Alessandro, Zanini Michele, Dillenburger Benjamin (2021-08)
Foam 3D Printing for Construction:
A Review of Applications, Materials, and Processes - Haghighi Azadeh, Mohammed Abdullah, Wang Lihui (2021-06)
Energy Efficient Multi-Robotic 3D Printing for Large-Scale Construction:
Could This Technique Contribute to Sustainability of Future Buildings? - Besklubova Svetlana, Skibniewski Mirosław, Zhang Xueqing (2021-02)
Factors Affecting 3D Printing Technology Adaptation in Construction - Tho Tuong, Thinh Nguyen (2021-01)
Using a Cable-Driven Parallel Robot with Applications in 3D Concrete Printing - Muñoz Ivan, Madrid Javier, Muñiz Manuel, Uhart Maylis et al. (2021-01)
Life Cycle Assessment of Integrated Additive-Subtractive Concrete 3D Printing - Chu Shaohua, Li Leo, Kwan Albert (2020-09)
Development of Extrudable High-Strength Fiber-Reinforced Concrete Incorporating Nano-Calcium-Carbonate - He Yawen, Zhang Yamei, Zhang Chao, Zhou Hongyu (2020-05)
Energy-Saving-Potential of 3D Printed Concrete Building with Integrated Living Wall - Khan Mohammad, Sanchez Florence, Zhou Hongyu (2020-04)
3D Printing of Concrete:
Beyond Horizons - Paolini Alexander, Kollmannsberger Stefan, Rank Ernst (2019-10)
Additive Manufacturing in Construction:
A Review on Processes, Applications, and Digital Planning Methods - Shen Hongyao, Pan Lingnan, Qian Jun (2019-10)
Research on Large-Scale Additive Manufacturing Based on Multi-Robot Collaboration Technology - Grassi Giulia, Lupica Spagnolo Sonia, Paoletti Ingrid (2019-05)
Fabrication and Durability Testing of a 3D Printed Façade for Desert Climates - Urhal Pinar, Weightman Andrew, Diver Carl, Bartolo Paulo (2019-05)
Robot-Assisted Additive Manufacturing:
A Review - Shakor Pshtiwan, Nejadi Shami, Paul Gavin, Malek Sardar (2019-01)
Review of Emerging Additive Manufacturing Technologies in 3D Printing of Cementitious Materials in the Construction Industry - Bao Yi, Xu Mingfeng, Soltan Daniel, Xia Tian et al. (2018-09)
Three-Dimensional Printing Multifunctional Engineered Cementitious Composites (ECC) for Structural Elements - Jassmi Hamad, Najjar Fady, Mourad Abdel-Hamid (2018-04)
Large-Scale 3D Printing:
The Way Forward - Izard Jean-Baptiste, Dubor Alexandre, Hervé Pierre-Elie, Cabay Edouard et al. (2017-07)
On the Improvements of a Cable-Driven Parallel Robot for Achieving Additive Manufacturing for Construction - Labonnote Nathalie, Rønnquist Anders, Manum Bendik, Rüther Petra (2016-09)
Additive Construction:
State of the Art, Challenges and Opportunities
BibTeX
@article{barn_goss.2015.LS3PwaCSR,
author = "Eric Barnett and Clément M. Gosselin",
title = "Large-Scale 3D Printing with a Cable-Suspended Robot",
doi = "10.1016/j.addma.2015.05.001",
year = "2015",
journal = "Additive Manufacturing",
volume = "7",
pages = "27--44",
}
Formatted Citation
E. Barnett and C. M. Gosselin, “Large-Scale 3D Printing with a Cable-Suspended Robot”, Additive Manufacturing, vol. 7, pp. 27–44, 2015, doi: 10.1016/j.addma.2015.05.001.
Barnett, Eric, and Clément M. Gosselin. “Large-Scale 3D Printing with a Cable-Suspended Robot”. Additive Manufacturing 7 (2015): 27–44. https://doi.org/10.1016/j.addma.2015.05.001.