A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate (2022-05)¶
, , Wang Xianggang, Jia Lutao, Deng Zhicong, Wang Zhibin, ,
Journal Article - Journal of Building Engineering, Vol. 54
Abstract
In this investigation, a two-phase design strategy based on the composite of mortar phase and coarse aggregate phase is proposed for designing 3D printable concrete (3DPC) with coarse aggregate. Coussot model and Krieger-Dougherty model were utilized to establish a quantitative relationship between the rheological property of 3DPC and the volume fraction of coarse aggregate, aiming to design 3DPC with coarse aggregate based on the mix proportion of printable mortar and thus facilitate the mixture design. It is found that the plastic viscosity of 3DPC with coarse aggregate is excessively high when the volume fraction of coarse aggregate reaches to a certain value, which is the main reason restricting the printability of 3DPC with coarse aggregate. The printability of 3DPC with coarse aggregate cannot be solely evaluated by yield stress, the plastic viscosity should be taken into consideration together with yield stress for evaluation as well.
¶
28 References
- Bai Gang, Wang Li, Ma Guowei, Sanjayan Jay et al. (2021-03)
3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates - Bos Freek, Menna Costantino, Pradena Mauricio, Kreiger Eric et al. (2022-03)
The Realities of Additively Manufactured Concrete Structures in Practice - Carneau Paul, Mesnil Romain, Baverel Olivier, Roussel Nicolas (2022-03)
Layer Pressing in Concrete Extrusion-Based 3D Printing:
Experiments and Analysis - Chen Yidong, Zhang Yunsheng, Pang Bo, Liu Zhiyong et al. (2021-05)
Extrusion-Based 3D Printing Concrete with Coarse Aggregate:
Printability and Direction-Dependent Mechanical Performance - Ding Tao, Xiao Jianzhuang, Zou Shuai, Wang Yu (2020-06)
Hardened Properties of Layered 3D Printed Concrete with Recycled Sand - He Yawen, Zhang Yamei, Zhang Chao, Zhou Hongyu (2020-05)
Energy-Saving-Potential of 3D Printed Concrete Building with Integrated Living Wall - Ji Guangchao, Ding Tao, Xiao Jianzhuang, Du Shupeng et al. (2019-05)
A 3D Printed Ready-Mixed Concrete Power-Distribution Substation:
Materials and Construction Technology - Ji Guangchao, Xiao Jianzhuang, Zhi Peng, Wu Yuching et al. (2022-02)
Effects of Extrusion-Parameters on Properties of 3D Printing Concrete with Coarse Aggregates - Khan Mohammad, Sanchez Florence, Zhou Hongyu (2020-04)
3D Printing of Concrete:
Beyond Horizons - Kruger Jacques, Zijl Gideon (2020-10)
A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication - Li Zhijian, Ma Guowei, Wang Fang, Wang Li et al. (2021-10)
Expansive Cementitious Materials to Improve Micro-Cable-Reinforcement Bond in 3D Concrete Printing - Liu Zhixin, Li Mingyang, Weng Yiwei, Qian Ye et al. (2020-03)
Modelling- and Parameter-Optimization for Filament-Deformation in 3D Cementitious Material-Printing Using Support-Vector-Machine - Ma Guowei, Li Yanfeng, Wang Li, Zhang Junfei et al. (2020-01)
Real-Time Quantification of Fresh and Hardened Mechanical Property for 3D Printing Material by Intellectualization with Piezoelectric Transducers - Mechtcherine Viktor, Bos Freek, Perrot Arnaud, Silva Wilson et al. (2020-03)
Extrusion-Based Additive Manufacturing with Cement-Based Materials:
Production Steps, Processes, and Their Underlying Physics - Mechtcherine Viktor, Nerella Venkatesh, Will Frank, Näther Mathias et al. (2019-08)
Large-Scale Digital Concrete Construction:
CONPrint3D Concept for On-Site, Monolithic 3D Printing - Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2020-08)
Plastic Shrinkage Cracking in 3D Printed Concrete - Mohan Manu, Rahul Attupurathu, Schutter Geert, Tittelboom Kim (2020-10)
Extrusion-Based Concrete 3D Printing from a Material Perspective:
A State of the Art Review - Nair Sooraj, Panda Subhashree, Santhanam Manu, Sant Gaurav et al. (2020-05)
A Critical Examination of the Influence of Material-Characteristics and Extruder-Geometry on 3D Printing of Cementitious Binders - Nerella Venkatesh, Hempel Simone, Mechtcherine Viktor (2019-02)
Effects of Layer-Interface Properties on Mechanical Performance of Concrete Elements Produced by Extrusion-Based 3D Printing - Şahin Hatice, Mardani Ali (2021-12)
Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
A State of the Art Review - Tran Mien, Cu Yen, Le Chau (2021-10)
Rheology and Shrinkage of Concrete Using Polypropylene-Fiber for 3D Concrete Printing - Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model - Wu Yiwen, Liu Chao, Liu Huawei, Zhang Zhenzi et al. (2021-07)
Study on the Rheology and Buildability of 3D Printed Concrete with Recycled Coarse Aggregates - Xiao Jianzhuang, Ji Guangchao, Zhang Yamei, Ma Guowei et al. (2021-06)
Large-Scale 3D Printing Concrete Technology:
Current Status and Future Opportunities - Zhang Chao, Hou Zeyu, Chen Chun, Zhang Yamei et al. (2019-09)
Design of 3D Printable Concrete Based on the Relationship Between Flowability of Cement-Paste and Optimum Aggregate-Content - Zhang Chao, Nerella Venkatesh, Krishna Anurag, Wang Shen et al. (2021-06)
Mix-Design Concepts for 3D Printable Concrete:
A Review - Zhang Jingchuan, Wang Jialiang, Dong Sufen, Yu Xun et al. (2019-07)
A Review of the Current Progress and Application of 3D Printed Concrete - Zhang Nan, Xia Ming, Sanjayan Jay (2021-10)
Short-Duration Near-Nozzle Mixing for 3D Concrete Printing
33 Citations
- Ghodke Swapnil, Singh Bhupinder, Chowdhury Shubhankar (2025-11)
Some Insights on Role of Water Film-Thickness in Rheology of Coarse Aggregate-Based 3D Printable Concrete - Zhang Chao, Zhu Xiaohong, Li Muduo, Zhang Yuying et al. (2025-10)
Enhancing Interface Adhesion of 3D Printable Concrete by Biochar Integration - Zhang Chao, Ren Juanjuan, Zhang Shihao, Guo Yipu et al. (2025-07)
Advanced Impact Resistance Design Through 3D-Printed Concrete Technology:
Unleashing the Potential of Additive Manufacturing for Protective Structures - Wang Chaofan, Li Bin, Chen Bing (2025-04)
Enhancing Printability and Mechanical Performance of 3D Printed Magnesium Phosphate Cement Through Silica Fume Modification:
Rheological, Microstructural, and Numerical Insights - Zhu Jinggao, Cervera Miguel, Ren Xiaodan (2025-04)
Peridynamic Anisotropic Behavior Analysis of 3D-Printed Concrete Structures - Chen Wei, Pan Jinlong, Zhu Binrong, Han Jinsheng et al. (2025-03)
Nonlinear Predictive Modeling of Building Rates Incorporating Filament Compression Deformations in 3D Printed Geopolymer Concrete - Yuan Yong, Sheng Ruyi, Yao Xupeng, Pichler Bernhard et al. (2025-03)
A Three-Step Development Strategy for 3D Printable Concrete Containing Coarse Aggregates - Hassan Amer, Alomayri Thamer, Noaman Mohammed, Zhang Chunwei (2025-01)
3D Printed Concrete for Sustainable Construction:
A Review of Mechanical Properties and Environmental Impact - Sun Hou-Qi, Zeng Jun-Jie, Hong Guang-Yao, Zhuge Yan et al. (2025-01)
3D Printed Functionally Graded Concrete Plates:
Concept and Bending Behavior - Sakhare Vishakha, Najar Mohamed, Deshpande Sachin (2024-12)
Printing Performance of 3D Printed Geopolymer Through Pumpability, Extrudability, Buildability Properties:
A Review - Ding Yahong, Tong Jiaqi, Zhang Meixiang, Guo Shuqi et al. (2024-11)
Effect of Aggregate Gradation on the Properties of 3D Printed Recycled Coarse Aggregate Concrete - Soave Francesco, Muciaccia Giovanni, Ferrara Liberato (2024-11)
An Indirect Methodology to Evaluate the Rheological Properties of a Digitally Fabricated Concrete Incorporating Corrosion Inhibitors - Chen Yidong, Zhang Yunsheng, Quan Hongzhu, Liu Cheng et al. (2024-10)
Early-Age Time-Dependent Mechanical Properties of 3D Printed Concrete with Coarse Aggregates - Asaf Ofer, Bentur Arnon, Amir Oded, Larianovsky Pavel et al. (2024-09)
A 3D Printing Platform for Design and Manufacturing of Multi-Functional Cementitious Construction Components and Its Validation for a Post-Tensioned Beam - Wang Xianggang, Dong Enlai, Jia Zijian, Jia Lutao et al. (2024-09)
Specimen-Size-Effect on Compressive Strength of 3D Printed Concrete Containing Coarse Aggregate with Varying Water-to-Binder-Ratios - Huseien Ghasan, Tan Shea, Saleh Ali, Lim Nor et al. (2024-08)
Test-Procedures and Mechanical Properties of Three-Dimensional Printable Concrete Enclosing Different Mix-Proportions:
A Review and Bibliometric Analysis - Fernand Muhirwa, Li Yaqi, Qian Qiwei, Chi Yin et al. (2024-08)
Effects of Coarse Aggregates on 3D Printability and Mechanical Properties of Ultra-High-Performance Fiber-Reinforced Concrete - Chen Zhaohui, Wang Zhenyue, Liao Minmao, Sun Junbo et al. (2024-07)
Influence of Printing-Pattern on Bearing-Capacity of 3D Printed Concrete Hollow Structures - Bong Shin, Du Hongjian (2024-06)
Sustainable Additive Manufacturing of Concrete with Low-Carbon Materials - An Dong, Zhang Yixia, Yang Chunhui (2024-05)
Incorporating Coarse Aggregates into 3D Concrete Printing from Mixture Design and Process-Control to Structural Behavior and Practical Applications:
A Review - Xia Kailun, Chen Yuning, Chen Yu, Jia Zijian et al. (2024-04)
Understanding and Modeling the Plastic Deformation of 3D Printed Concrete Based on Viscoelastic Creep Behavior - Chen Yidong, Zhang Yunsheng, Liu Zhiyong, Zhang Wenhua et al. (2024-03)
Quantitative Surface Quality Evaluation for 3D Printed Concrete with Coarse Aggregate Through 3D Scanning - Wang Xiaonan, Li Wengui, Guo Yipu, Kashani Alireza et al. (2024-02)
Concrete 3D Printing Technology in Sustainable Construction:
A Review on Raw Materials, Concrete Types and Performances - Bono Victor, Ducoulombier Nicolas, Mesnil Romain, Caron Jean-François (2023-12)
Methodology for Formulating Low-Carbon Printable Mortar Through Particles-Packing-Optimization - Tong Jiaqi, Ding Yahong, Lv Xiuwen, Ning Wei (2023-11)
Effect of Carbonated Recycled Coarse Aggregates on the Mechanical Properties of 3D Printed Recycled Concrete - Liu Yi, Wang Li, Yuan Qiang, Peng Jianwei (2023-09)
Effect of Coarse Aggregate on Printability and Mechanical Properties of 3D Printed Concrete - Chen Yidong, Zhang Yunsheng, Zhang Yu, Pang Bo et al. (2023-08)
Influence of Gradation on Extrusion-Based 3D Printing Concrete with Coarse Aggregate - Wang Chaofan, Chen Bing, Vo Thanh, Rezania Mohammad (2023-07)
Mechanical Anisotropy, Rheology and Carbon Footprint of 3D Printable Concrete:
A Review - Riaz Raja, Usman Muhammad, Ali Ammar, Majid Usama et al. (2023-06)
Inclusive Characterization of 3D Printed Concrete in Additive Manufacturing:
A Detailed Review - Seo Eun-A, Kim Won-Woo, Kim Sung-Wook, Kwon Hongkyu et al. (2023-03)
Mechanical Properties of 3D Printed Concrete with Coarse Aggregates and Polypropylene-Fiber in the Air and Underwater Environment - Chen Yidong, Zhang Wenhua, Zhang Yunsheng, Zhang Yu et al. (2023-03)
3D Printed Concrete with Coarse Aggregates:
Built-In-Stirrup Permanent Concrete Formwork for Reinforced Columns - Xiao Jianzhuang, Hou Shaodan, Duan Zhenhua, Zou Shuai (2023-01)
Rheology of 3D Printable Concrete Prepared by Secondary Mixing of Ready-Mix Concrete - Zhang Chao, Jia Zijian, Luo Zhe, Deng Zhicong et al. (2022-11)
Printability and Pore-Structure of 3D Printing Low-Carbon Concrete Using Recycled Clay-Brick-Powder with Various Particle-Features
BibTeX
@article{zhan_jia_wang_jia.2022.ATPDSBotCoMaCAf3PCwCA,
author = "Chao Zhang and Zijian Jia and Xianggang Wang and Lutao Jia and Zhicong Deng and Zhibin Wang and Yamei Zhang and Viktor Mechtcherine",
title = "A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate",
doi = "10.1016/j.jobe.2022.104672",
year = "2022",
journal = "Journal of Building Engineering",
volume = "54",
}
Formatted Citation
C. Zhang, “A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate”, Journal of Building Engineering, vol. 54, 2022, doi: 10.1016/j.jobe.2022.104672.
Zhang, Chao, Zijian Jia, Xianggang Wang, Lutao Jia, Zhicong Deng, Zhibin Wang, Yamei Zhang, and Viktor Mechtcherine. “A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate”. Journal of Building Engineering 54 (2022). https://doi.org/10.1016/j.jobe.2022.104672.