A Systematic Review of Robotic Additive Manufacturing Applications in Architecture, Engineering, and Construction (2025-09)¶
Lopes de Aquino Brasil Alexander,
Journal Article - Buildings, Vol. 15, Iss. 18, No. 3336
Abstract
Additive manufacturing (AM) is gaining prominence in architecture, engineering, and construction (AEC). Within this context, robotic additive manufacturing (RAM) has emerged as a promising solution, offering enhanced flexibility and motion control for fabricating complex geometries and performing on-site production. However, it also introduces new, complex manufacturing processes that impact the design, making the control of manufacturing variables important for achieving accurate and feasible architectural results. In this sense, this study presents a systematic review of the state of the art in RAM for AEC, with a focus on extrusion-based 3D printing using flexible robotic arms and materials such as thermoplastics and paste-based mixtures (cementitious and earth-based compositions). This review includes 142 peer-reviewed journal and conference papers published between 2014 and 2025. It maps key research subfields, geographic trends, and RAM technology evolution, complemented by a bibliometric analysis of co-authorship and keyword networks. This review identifies four key areas of research: process, design, materials, and equipment. Most studies come from North America, Europe, and Asia, with clay emerging as a material receiving growing attention in construction within the RAM field. However, challenges like scalability, programming complexity, and AI integration still limit broader implementation.
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65 References
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Robotic 3D Printing of Concrete Building Components for Residential Buildings in Saudi Arabia - Anane Walid, Iordanova Ivanka, Ouellet-Plamondon Claudiane (2021-05)
The Use of BIM for Robotic 3D Concrete Printing - Asaf Ofer, Larianovsky Pavel, Bentur Arnon, Sprecher Aaron (2024-09)
Transforming Earths:
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Adaptive Tool-Path:
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Tool-Path Simulation, Design and Manipulation in Robotic 3D Concrete Printing - Breseghello Luca, Talaei Ardeshir, Florenzano Daniele, Naboni Roberto (2023-09)
Shape-Env:
Camera-Enhanced Robotic Terrain-Shaping for Complex 3D Concrete Printing - Brodmann Anton, Damtsas Efstathios, Schult Christoph, Spaeth Benjamin et al. (2024-09)
DesignBuild Project of a 3D Printed Concrete Shell with a Segmented and Stereotomic Construction Concept - Chaari Mohamed, Pereira Gilroy, Daroge Fawwad, Buainain Shamma (2024-08)
3D Printing Birdhouses with Ceramic Clay Using a Six-Axis Palletizing Robot - Christ Julian, Leusnik Sander, Koss Holger (2023-10)
Multi-Axial 3D Printing of Biopolymer-Based Concrete Composites in Construction - Craveiro Flávio, Duarte José, Bártolo Helena, Bartolo Paulo (2019-04)
Additive Manufacturing as an Enabling Technology for Digital Construction:
A Perspective on Construction 4.0 - Daneshvar Dana, Rabiei Mahsa, Gupta Shashank, Najmeddine Aimane et al. (2024-09)
Geometric Fidelity of Interlocking Bodies in Two-Component Robotic Additive Manufacturing - Dörrie Robin, Gantner Stefan, Amiri Fatemeh, Lachmayer Lukas et al. (2025-04)
From Digital to Real:
Optimised and Functionally Integrated Shotcrete 3D Printing Elements for Multi-Storey Structures - Du Song, Teng Fei, Zhuang Zicheng, Zhang Dong et al. (2024-03)
A BIM-Enabled Robot-Control System for Automated Integration Between Rebar-Reinforcement and 3D Concrete Printing - Farahbakhsh Mehdi, Borhani Alireza, Kalantar Negar, Rybkowski Zofia (2021-07)
PRINT in PRINT:
A Nested Robotic Fabrication-Strategy for 3D Printing Dissolvable Formwork of a Stackable Column - Farahbakhsh Mehdi, Rybkowski Zofia, Zakira Umme, Kalantar Negar et al. (2022-07)
Impact of Robotic 3D Printing Process Parameters on Inter-Layer Bond Strength - Forcael Eric, Martínez-Chabur Paula, Ramírez-Cifuentes Iván, García-Alvarado Rodrigo et al. (2023-05)
Performance-Analysis of 3D Concrete Printing Processes Through Discrete-Event-Simulation - Furet Benoît, Poullain Philippe, Garnier Sébastien (2019-04)
3D Printing for Construction Based on a Complex Wall of Polymer-Foam and Concrete - Gill Connor, Justham Laura, Lohse Niels, Haynes Adam et al. (2024-09)
Measurement and Control of Serial Manipulator Robots for 3D Concrete Printing - Gomaa Shady, Irizarry Elmer, Ahmed Ayesha, Rosa Raul et al. (2024-11)
3D Printing of Ultra-High-Performance Concrete:
Shape Stability for Various Printing Systems - Gong Lei, Yuan Philip (2024-01)
ISOMORPHISM:
Stylized Translations of 2D Prototype in Additive Clay Printing - Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
Large-Scale 3D Printing of Ultra-High-Performance Concrete:
A New Processing Route for Architects and Builders - Hack Norman, Lindemann Hendrik, Kloft Harald (2019-05)
Adaptive Modular Spatial Structures for Shotcrete 3D Printing - Haghighi Azadeh, Mohammed Abdullah, Wang Lihui (2021-06)
Energy Efficient Multi-Robotic 3D Printing for Large-Scale Construction:
Could This Technique Contribute to Sustainability of Future Buildings? - Huang Shuyi, Xu Weiguo, Li Yuqian (2022-04)
The Impacts of Fabrication Systems on 3D Concrete Printing Building Forms - Jhun Jihye, Lee Dong-Hyun, Rehman Atta, Kang Seungwoo et al. (2024-05)
Development of a Real-Time Geometric Quality Monitoring System for Extruded Filaments of 3D Concrete Printing Construction - Jipa Mihail-Andrei, Anton Ana-Maria, Gebhard Lukas, Dillenburger Benjamin (2024-09)
The Nubian Slab:
3D Concrete Printed Stay-in-Place Formwork for Vaulted Slabs - Kajzr Daniel, Myslivec Tomáš, Černohorský Josef (2024-05)
Modelling, Analysis and Comparison of Robot Energy Consumption for Three-Dimensional Concrete Printing Technology - Kamhawi Abdallah, Brown Jacob, Fahmy Ali, Meibodi Mania (2024-09)
Waste-Free Production of Ultra-Thin Concrete Panels via Robotic 3D Printing and CNC Dynamic Bed Device - Keating Steven, Leland Julian, Cai Levi, Oxman Neri (2017-04)
Toward Site-Specific and Self-Sufficient Robotic Fabrication on Architectural-Scales - Kontovourkis Odysseas, Tryfonos George (2017-07)
Integrating Parametric Design with Robotic Additive Manufacturing for 3D Clay Printing:
An Experimental Study - Kontovourkis Odysseas, Tryfonos George (2019-11)
Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design - Kontovourkis Odysseas, Tryfonos George, Georgiou Christos (2019-06)
Robotic Additive Manufacturing (RAM) with Clay Using Topology-Optimization Principles for Tool-Path-Planning:
The Example of a Building Element - Lachmayer Lukas, Böhler David, Freund Niklas, Mai (née Dressler) Inka et al. (2022-11)
Modelling the Influence of Material and Process Parameters on Shotcrete 3D Printed Strands:
Cross-Section Adjustment for Automatic Robotic Manufacturing - Lachmayer Lukas, Dittrich Lars, Recker Tobias, Dörrie Robin et al. (2024-06)
In-Line Image-Based Reinforcement Detection for Concrete Additive Manufacturing Processes Using a Convolutional Neural Network - Lachmayer Lukas, Dörrie Robin, Kloft Harald, Raatz Annika (2021-11)
Automated Shotcrete 3D Printing:
Printing Interruption for Extended Component Complexity - Licen Jurij, Chen Taole (2024-09)
Use of Genetic Optimization-Algorithms in the Design of 3D Concrete Printed Shell-Structures - Lu Ming, Yuan Philip (2020-08)
A New Algorithm to Get Optimized Target Plane on Six-Axis Robot for Fabrication - Meisel Nicholas, Watson Nathan, Bilén Sven, Duarte José et al. (2022-02)
Design and System Considerations for Construction-Scale Concrete Additive Manufacturing in Remote Environments via Robotic-Arm-Deposition - Mesnil Romain, Rosa Pedro, Demont Léo (2025-03)
Thickness Optimisation in 3D Printed Concrete Structures - Meyuhas Ohad, Larianovsky Pavel, Natanian Jonathan, Sprecher Aaron (2024-09)
Thermal and Structural Performance of Cork-Cement Composite for Additive Manufacturing - Mozaffari Salma, Bruce Mackenzie, Clune Gabrielle, Xie Ruxin et al. (2023-06)
Digital Design and Fabrication of Clay Formwork for Concrete Casting - Naboni Roberto, Breseghello Luca, Sanin Sandro (2022-09)
Environment-Aware 3D Concrete Printing through Robot-Vision - Nováková Kateřina, Vele Jiří (2021-09)
Prvok:
An Experiment with 3D Printing Large Doublecurved Concrete Structure - Pan Yifan, Zhang Yulu, Zhang Dakang, Song Yuying (2021-05)
3D Printing in Construction:
State of the Art and Applications - Panda Biranchi, Lim Jian, Mohamed Nisar, Paul Suvash et al. (2017-07)
Automation of Robotic Concrete Printing Using Feedback-Control-System - Parmigiani Silvia, Falliano Devid, Moro Sandro, Ferro Giuseppe et al. (2024-06)
3D Printed Multi-Functional Foamed Concrete Building Components:
Material-Properties, Component Design, and 3D Printing Application - Pazols Maximiliano, Raspall Félix (2023-12)
Terra Fibrosum:
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3D Printing in the Construction Industry:
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Large-Scale 3D Printing for Construction Application by Means of Robotic Arm and Gantry 3D Printer:
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Real-Time Precision in 3D Concrete Printing:
Controlling Layer Morphology via Machine Vision and Learning Algorithms - Slepicka Martin, Borrmann André (2024-09)
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Spatially Graded Modeling:
An Integrated Workflow For 3D Concrete Printing - Wang Shih-Yuan, Liong Sze-Teng, Gan Y., Sheng Yu-Ting (2023-10)
Cost-Effective Concrete Fabrication for Large Irregularly Shaped Architectural Structures - Wang Shian, Liu Chi, Zhang Guo, Luo Qi et al. (2020-08)
Digital Planting:
Fabrication of Integrated Concrete Green Wall via Additive Manufacturing - Wu Changzhong, Lu Yuanyuan, Tian Jiaxin, Zhu Xingyu et al. (2025-01)
Research on 3D Printed Section of Concrete Based on Robot Arm and Structural Design of Sprinkler Head - Xu Weiguo, Huang Shuyi, Han Dong, Zhang Zhiling et al. (2022-08)
Toward Automated Construction:
The Design-to-Printing Workflow for a Robotic In-Situ 3D Printed House - Xu Zhen, Song Tao, Guo Shuai, Peng Jiangtao et al. (2021-10)
Robotics Technologies Aided for 3D Printing in Construction:
A Review - Yabanigül Meryem, Özer Derya (2024-12)
Exploring Architectural Units Through Robotic 3D Concrete Printing of Space-Filling Geometries - Zamani Alireza, Mohseni Alale, Çapunaman Özgüç (2023-09)
Reconfigurable Formwork System for Vision-Informed Conformal Robotic 3D Printing - Zhang Xu, Li Mingyang, Lim Jian, Weng Yiwei et al. (2018-08)
Large-Scale 3D Printing by a Team of Mobile Robots
0 Citations
BibTeX
@article{lope_carm.2025.ASRoRAMAiAEaC,
author = "Alexander Lopes de Aquino Brasil and Pena Martinez Andressa Carmo",
title = "A Systematic Review of Robotic Additive Manufacturing Applications in Architecture, Engineering, and Construction",
doi = "10.3390/buildings15183336",
year = "2025",
journal = "Buildings",
volume = "15",
number = "18",
pages = "3336",
}
Formatted Citation
A. L. de Aquino Brasil and P. M. A. Carmo, “A Systematic Review of Robotic Additive Manufacturing Applications in Architecture, Engineering, and Construction”, Buildings, vol. 15, no. 18, p. 3336, 2025, doi: 10.3390/buildings15183336.
Aquino Brasil, Alexander Lopes de, and Pena Martinez Andressa Carmo. “A Systematic Review of Robotic Additive Manufacturing Applications in Architecture, Engineering, and Construction”. Buildings 15, no. 18 (2025): 3336. https://doi.org/10.3390/buildings15183336.