A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication (2020-10)¶
,
Journal Article - Additive Manufacturing, Vol. 37
Abstract
Lack-of-fusion (LOF) in digital concrete fabrication is one of the paramount technical issues that must pr be elucidated before mass industry implementation of this emerging technology. This review paper p initially accentuates the ramifications of poor interlayer bonding, which include impaired mechanical e-p and thermo-mechanical performance in the hardened concrete state, durability issues pertaining to e-p corrosion of reinforcing steel and the complexities associated with numerical modelling of 3D printed Pre structures. Focus is then placed on the mechanisms that induce LOF, which constitute an intricate Pre combination of mechanical interaction, chemical bonding and intermolecular forces between Pr filaments. Comprehension of these mechanisms is required to develop appropriate solutions to this l P problem. The paper presents current interlayer bond strength (IBS) characterization tests and their l P associated (dis)advantages. Lastly, solutions employed in literature to reduce LOF are presented to al give readers a holistic perspective of the current state-of-the-art surrounding LOF in 3D concrete nal printing.
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Thermal and Energy Efficiency in 3D Printed Buildings:
Review of Geometric Design, Materials and Printing Processes - Wolfs Robert, Bos Derk, Caron Jean-François, Gerke Markus et al. (2024-08)
On-Line and In-Line Quality-Assessment Across All Scale Levels of 3D Concrete Printing - Wangler Timothy, Tao Yaxin, Das Arnesh, Mahmoudi Matineh et al. (2024-08)
Aluminate 2K Systems in Digital Concrete:
Process, Design, Chemistry, and Outlook - Baktheer Abedulgader, Claßen Martin (2024-07)
A Review of Recent Trends and Challenges in Numerical Modeling of the Anisotropic Behavior of Hardened 3D Printed Concrete - He Lewei, Chen Bingzhi, Liu Qimin, Chen Hao et al. (2024-07)
A Quasi-Exponential Distribution of Interfacial Voids and Its Effect on the Inter-Layer Strength of 3D Printed Concrete - Assunção Badan Julie, Chadha Kunaljit, Vasey Lauren, Brumaud Coralie et al. (2024-06)
Contribution of Production Processes in Environmental Impact of Low-Carbon Materials Made by Additive Manufacturing - Gu Yucun, Khayat Kamal (2024-06)
Effect of Superabsorbent Polymer on 3D Printing Characteristics as Rheology-Modified-Agent - Yan Yufei, Zhang Mo, Ma Guowei, Sanjayan Jay (2024-05)
Enhancing Inter-Layer Bonding Strength of 3D Printed Ternary Geopolymer Using Calcium-Carbonate-Whiskers Spray - Gu Yucun, Zheng Shuyi, Ma Hongyan, Long Wujian et al. (2024-05)
Effect of Absorption Kinetics of Superabsorbent Polymers on Printability and Inter-Layer Bond of 3D Printing Concrete - Wu Yiwen, Liu Chao, Bai Guoliang, Liu Huawei et al. (2024-05)
Effect of Time Interval on the Inter-Layer Adhesion of 3D Printed Concrete with Recycled Sand:
Multi-Factor Influencing Mechanisms and Superabsorbent Polymer Enhancement - Tao Yaxin, Yuan Yong (2024-05)
3D Concrete Printing for Tunnel Linings:
Opportunities and Challenges - Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2024-04)
Mitigation of Lack-of-Fusion in 3D Printed Limestone-Calcined-Clay-Cement Concrete Induced by Effective Micro-Organisms - Yang Liuhua, Gao Yang, Chen Hui, Jiao Huazhe et al. (2024-04)
3D Printing Concrete Technology from a Rheology Perspective:
A Review - Haar Bjorn, Kruger Jacques, Zijl Gideon (2024-04)
Off-Site 3D Printed Concrete Beam Design and Fabrication - Zhang Hongping, Duan Shuni, Han Qi, He Qiangqiang et al. (2024-03)
Strength and Proportioning Design of 3D Printed Concrete (3DPC) Based on Aggregate-Gradation-Optimization - Silveira Marcos, Wagner Juliana, Khanverdi Mohsen, Das Sreekanta (2024-02)
Structural Performance of Large-Scale 3D Printed Walls Subjected to Axial Compression Load - Sahai Rajan, Bisht Ravindra, Malviya Nitesh, Kumar Shivam et al. (2024-01)
Aspects of Waste-Material-Utilization and 3D Concrete Printer Development-Approach:
A Review - Pal Biswajit, Chourasia Ajay, Kapoor Ashish (2024-01)
Intricacies of Various Printing Parameters on Mechanical Behavior of Additively Constructed Concrete - Sedghi Reza, Rashidi Kourosh, Hojati Maryam (2024-01)
Large-Scale 3D Wall Printing:
From Concept to Reality - Wang Yang, Qiu Liu-Chao, Chen Song-Gui, Liu Yi (2023-12)
3D Concrete Printing in Air and Under Water:
A Comparative Study on the Buildability and Inter-Layer Adhesion - Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2023-10)
Comparative Studies of LC³- and Fly-Ash-Based Blended Binders in Fiber-Reinforced Printed Concrete:
Rheological and Quasi-Static Mechanical Characteristics - Tarhan Yeşim, Şahin Remzi (2023-10)
The Physicomechanical Behavior and Microstructure of Air-Entrained 3D Printable Concrete - Oosthuizen Jandré, Babafemi Adewumi, Walls Richard (2023-10)
3D Printed Recycled Plastic Eco-Aggregate (Resin8) Concrete - Şahin Hatice, Mardani Ali (2023-10)
How Does Rheological Behavior Affect the Inter-Layer Bonding Strength of 3DPC Mixtures? - Wang Yang, Qiu Liu-Chao, Hu Yan-Ye, Cheng Song-Gui et al. (2023-08)
Influential Factors on Mechanical Properties and Microscopic Characteristics of Underwater 3D Printing Concrete - Zhang Yi, Zhu Yanmei, Ren Qiang, He Bei et al. (2023-08)
Comparison of Printability and Mechanical Properties of Rigid and Flexible Fiber-Reinforced 3D Printed Cement-Based Materials - Zhu Lingli, Zhang Meng, Zhang Yaqi, Yao Jie et al. (2023-07)
Research Progress on Shrinkage Properties of Extruded 3D Printed Cement-Based Materials - Munemo Rue, Kruger Jacques, Zijl Gideon (2023-06)
Improving Inter-Layer Bond in 3D Printed Concrete Through Induced Thermo-Hydrokinetics - Saelens Lien, Wan-Wendner Roman, Caspeele Robby, Tittelboom Kim (2023-06)
Experimental Study on the Directional Dependency of 3D Printed Concrete in the Elastic Range - Tao Yaxin, Dai Xiaodi, Schutter Geert, Tittelboom Kim (2023-06)
Set-on-Demand of Alkali-Activated Slag Mixture Using Twin-Pipe Pumping - Dijkers Hugo, Simon George, Bos Freek, Salet Theo et al. (2023-05)
Material-Characteristics of 3D Printed Concrete Subjected to Highly Dynamic Loading - Mohan Manu, Rahul Attupurathu, Stappen Jeroen, Cnudde Veerle et al. (2023-05)
Assessment of Pore-Structure Characteristics and Tortuosity of 3D Printed Concrete Using Mercury-Intrusion-Porosimetry and X-Ray Tomography - Chen Hao, Zhang Daobo, Chen Peng, Li Ning et al. (2023-03)
A Review of the Extruder System Design for Large-Scale Extrusion-Based 3D Concrete Printing - Panda Biranchi, Tran Jonathan (2023-03)
Material-Design, Additive Manufacturing, and Performance of Cement-Based Materials - Chen Yidong, Zhang Wenhua, Zhang Yunsheng, Zhang Yu et al. (2023-03)
3D Printed Concrete with Coarse Aggregates:
Built-In-Stirrup Permanent Concrete Formwork for Reinforced Columns - Bester Frederick, Kruger Jacques, Zijl Gideon (2023-03)
Rivet Reinforcement for Concrete Printing - Anleu Paula, Wangler Timothy, Nerella Venkatesh, Mechtcherine Viktor et al. (2023-03)
Using Micro-XRF to Characterize Chloride-Ingress Through Cold Joints in 3D Printed Concrete - Kruger Jacques, Westhuizen Jean-Pierré (2023-03)
Investigating the Poisson Ratio of 3D Printed Concrete - Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2023-03)
Influence of Limestone-Calcined-Clay-Cement on Properties of 3D Printed Concrete for Sustainable Construction - Şahin Hatice, Mardani Ali (2023-02)
Mechanical Properties, Durability Performance and Inter-Layer Adhesion of 3DPC Mixtures:
A State‐of‐the‐art Review - Tao Yaxin, Mohan Manu, Rahul Attupurathu, Schutter Geert et al. (2023-02)
Development of a Calcium Sulfoaluminate-Portland Cement Binary System for Twin-Pipe 3D Concrete Printing - Taleb Maria, Bulteel David, Betrancourt Damien, Roudet Francine et al. (2023-01)
Multi-Scale Mechanical Characterization of the Interface in 3D Printed Concrete - Ahmed Ghafur (2023-01)
A Review of 3D Concrete Printing:
Materials and Process Characterization, Economic Considerations and Environmental Sustainability - Li Zhengrong, Xing Wenjing, Sun Jingting, Feng Xiwen (2022-12)
Multi-Scale Structural Characteristics and Heat-Moisture Properties of 3D Printed Building Walls:
A Review - Yang Jun-Mo, Park In-Beom, Lee Hojae, Kwon Hongkyu (2022-12)
Effects of Nozzle Details on Print Quality and Hardened Properties of Underwater 3D Printed Concrete - Bischof Patrick, Mata-Falcón Jaime, Ammann Rebecca, Näsbom Andreas et al. (2022-12)
Digitally Fabricated Weak Interfaces to Reduce Minimum Reinforcement in Concrete Structures - Nguyen Vuong, Li Shuai, Liu Junli, Nguyen Kien et al. (2022-11)
Modelling of 3D Concrete Printing Process:
A Perspective on Material and Structural Simulations - Rubin Ariane, Quintanilha Lucas, Repette Wellington (2022-11)
Influence of Structuration-Rate, with Hydration-Accelerating Admixture, on the Physical and Mechanical Properties of Concrete for 3D Printing - Zhang Chao, Jia Zijian, Luo Zhe, Deng Zhicong et al. (2022-11)
Printability and Pore-Structure of 3D Printing Low-Carbon Concrete Using Recycled Clay-Brick-Powder with Various Particle-Features - Christen Heidi, Cho Seung, Zijl Gideon, Villiers Wibke (2022-11)
Phase-Change-Material-Infused Recycled Brick-Aggregate in 3D Printed Concrete - Salaimanimagudam M., Jayaprakash Jaganathan (2022-11)
Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry:
A Critical Review - Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2022-09)
Rheological and Strength-Characterisation of Limestone-Calcined-Clay-Cement 3D Printed Concrete - He Lewei, Li Hua, Chow Wai, Zeng Biqing et al. (2022-09)
Increasing the Inter-Layer Strength of 3D Printed Concrete with Tooth-Like Interface:
An Experimental and Theoretical Investigation - Liu Huawei, Liu Chao, Wu Yiwen, Bai Guoliang et al. (2022-09)
3D Printing Concrete with Recycled Coarse Aggregates:
The Influence of Pore-Structure on Inter-Layer Adhesion - Tao Yaxin, Rahul Attupurathu, Mohan Manu, Tittelboom Kim et al. (2022-09)
Blending Performance of Helical Static Mixer Used for Twin-Pipe 3D Concrete Printing - Bischof Patrick, Mata-Falcón Jaime, Kaufmann Walter (2022-08)
Fostering Innovative and Sustainable Mass-Market Construction Using Digital Fabrication with Concrete - Kaliyavaradhan Senthil, Ambily Parukutty, Prem Prabhat, Ghodke Swapnil (2022-08)
Test-Methods for 3D Printable Concrete - Tao Yaxin, Mohan Manu, Rahul Attupurathu, Yuan Yong et al. (2022-08)
Stiffening Controllable Concrete Modified with Redispersible Polymer Powder for Twin-Pipe Printing - Pan Tinghong, Guo Rongxin, Jiang Yaqing, Ji Xuping (2022-07)
How Do the Contact Surface Forces Affect the Inter-Layer Bond Strength of 3D Printed Mortar? - Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
A Review of Large-Scale 3DCP:
Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies - Cho Seung, Heever Marchant, Kruger Jacques, Zijl Gideon (2022-06)
Proof of Concept:
Sprayable SHCC Overlay Reinforcement Regime for Unreinforced 3D Printed Concrete Structure - Moelich Gerrit, Rensburg Johannes, Kruger Jacques, Combrinck Riaan (2022-06)
The Environment’s Effect on the Inter-Layer Bond Strength of 3D Printed Concrete - Mostert Jean-Pierre, Kruger Jacques (2022-06)
Interlocking 3D Printed Concrete Filaments Through Surface Topology Modifications for Improved Tensile Bond Strength - Flatt Robert, Wangler Timothy (2022-05)
On Sustainability and Digital Fabrication with Concrete - Zhang Chao, Jia Zijian, Wang Xianggang, Jia Lutao et al. (2022-05)
A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate - Christen Heidi, Zijl Gideon, Villiers Wibke (2022-05)
The Incorporation of Recycled Brick-Aggregate in 3D Printed Concrete - Ma Guowei, Buswell Richard, Silva Wilson, Wang Li et al. (2022-03)
Technology Readiness:
A Global Snapshot of 3D Concrete Printing and the Frontiers for Development - Chen Mingxu, Li Haisheng, Yang Lei, Wang Shoude et al. (2022-03)
Rheology and Shape-Stability-Control of 3D Printed Calcium-Sulphoaluminate-Cement Composites Containing Paper-Milling-Sludge - Pan Tinghong, Jiang Yaqing, Ji Xuping (2022-03)
Inter-Layer Bonding Investigation of 3D Printing Cementitious Materials with Fluidity-Retaining Polycarboxylate-Superplasticizer and High-Dispersion Polycarboxylate Superplasticizer - Pan Tinghong, Teng Huaijin, Liao Hengcheng, Jiang Yaqing et al. (2022-03)
Effect of Shaping Plate Apparatus on Mechanical Properties of 3D Printed Cement-Based Materials:
Experimental and Numerical Studies - Tay Yi, Lim Jian, Li Mingyang, Tan Ming (2022-03)
Creating Functionally Graded Concrete Materials with Varying 3D Printing Parameters - Heever Marchant, Plessis Anton, Bester Frederick, Kruger Jacques et al. (2022-02)
A Mechanistic Evaluation Relating Microstructural Morphology to a Modified Mohr-Griffith Compression-Shear Constitutive-Model for 3D Printed Concrete - Aguilar Sanchez Asel, Wangler Timothy, Stefanoni Matteo, Angst Ueli (2022-02)
Microstructural Examination of Carbonated 3D Printed Concrete - Weger Daniel, Gehlen Christoph, Korte Waldemar, Meyer-Brötz Fabian et al. (2022-02)
Building Rethought:
3D Concrete Printing in Building Practice - Heever Marchant, Plessis Anton, Kruger Jacques, Zijl Gideon (2022-01)
Evaluating the Effects of Porosity on the Mechanical Properties of Extrusion-Based 3D Printed Concrete - Geng Zifan, Wu Peipei, Pan Hao, Zheng Qi et al. (2022-01)
Robust Layer Interface in Cement Additive Manufacturing via Silicate-Penetration and Precipitation - Heever Marchant, Bester Frederick, Kruger Jacques, Zijl Gideon (2021-12)
Numerical Modelling-Strategies for Reinforced 3D Concrete Printed Elements - Malan Jean, Rooyen Algurnon, Zijl Gideon (2021-12)
Chloride-Induced Corrosion and Carbonation in 3D Printed Concrete - Weger Daniel, Stengel Thorsten, Gehlen Christoph, Maciejewski Yannick et al. (2021-12)
Approval for the Construction of the First 3D Printed Detached House in Germany:
Significance of Large-Scale Element Testing - Liu Junli, Li Shuai, Gunasekara Chamila, Fox Kate et al. (2021-11)
3D Printed Concrete with Recycled Glass:
Effect of Glass Gradation on Flexural Strength and Microstructure - Tao Yaxin, Lesage Karel, Tittelboom Kim, Yuan Yong et al. (2021-11)
Influence of Substrate-Surface-Roughness and Moisture-Content on Tensile Adhesion Performance of 3D Printable Concrete - Kruger Jacques, Cho Seung, Bester Frederick, Rooyen Algurnon et al. (2021-11)
Nano-Technology for Improved Three-Dimensional Concrete Printing Constructability - Shahmirzadi Mohsen, Gholampour Aliakbar, Kashani Alireza, Ngo Tuan (2021-09)
Shrinkage Behavior of Cementitious 3D Printing Materials:
Effect of Temperature and Relative Humidity - Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2021-09)
Modelling the Inter-Layer Bond Strength of 3D Printed Concrete with Surface Moisture - Heever Marchant, Bester Frederick, Kruger Jacques, Zijl Gideon (2021-07)
Mechanical Characterisation for Numerical Simulation of Extrusion-Based 3D Concrete Printing - Zhang Chao, Nerella Venkatesh, Krishna Anurag, Wang Shen et al. (2021-06)
Mix-Design Concepts for 3D Printable Concrete:
A Review - Wang Li, Liu Yi, Yang Yu, Li Yanfeng et al. (2021-04)
Bonding Performance of 3D Printing Concrete with Self-Locking Interfaces Exposed to Compression-Shear and Compression-Splitting Stresses - Zhang Yu, Zhang Yunsheng, Yang Lin, Liu Guojian et al. (2021-02)
Hardened Properties and Durability of Large-Scale 3D Printed Cement-Based Materials - Lim Jian, Zhang Xu, Ting Guan, Pham Quang-Cuong (2021-02)
Stress-Cognizant 3D Printing of Free-Form Concrete Structures - Plessis Anton, Babafemi Adewumi, Paul Suvash, Panda Biranchi et al. (2020-12)
Biomimicry for 3D Concrete Printing:
A Review and Perspective - Kruger Jacques, Plessis Anton, Zijl Gideon (2020-12)
An Investigation into the Porosity of Extrusion-Based 3D Printed Concrete - Cicione Antonio, Mazolwana K., Kruger Jacques, Walls Richard et al. (2020-12)
Effect of Transverse and Longitudinal Confinement on the Inter-Layer Bond in 3D Printed Concrete at Elevated Temperatures:
An Experimental Study - Bester Frederick, Heever Marchant, Kruger Jacques, Zijl Gideon (2020-11)
Reinforcing Digitally Fabricated Concrete:
A Systems Approach Review
BibTeX
@article{krug_zijl.2021.ACRoLoFiDCF,
author = "Jacques Pienaar Kruger and Gideon Pieter Adriaan Greeff van Zijl",
title = "A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication",
doi = "10.1016/j.addma.2020.101654",
year = "2021",
journal = "Additive Manufacturing",
volume = "37",
}
Formatted Citation
J. P. Kruger and G. P. A. G. van Zijl, “A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication”, Additive Manufacturing, vol. 37, 2021, doi: 10.1016/j.addma.2020.101654.
Kruger, Jacques Pienaar, and Gideon Pieter Adriaan Greeff van Zijl. “A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication”. Additive Manufacturing 37 (2021). https://doi.org/10.1016/j.addma.2020.101654.