Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design (2019-11)¶
,
Journal Article - Automation in Construction, Vol. 110
Abstract
3D Printing (3DP) techniques and materials applied in construction-scale are currently under constant investigation, with notable results published at research and experimental level. While their great importance has been discussed extensively, very scarce detailed research has been published on 3DP parameters that are incorporated into the design process at an early stage to assess their impact on 3D printing performance, focusing on geometric conformity aspects. This work aims to provide a comprehensive parametric design investigation, driven by 3DP parameters, related to infill and overhang control, which can enhance a deeper understanding of their use in construction scale of non-conventional wall components, placing emphasis on construction time performance minimization. To this end, the paper initially illustrates the development of a parametric-integrated algorithm for toolpath planning and 3DP control using an industrial robot, capable of being universally adjusted based on open-source extruders with small, medium and large nozzle diameters. In this study, earth and claybased materials are chosen because of their lower environmental impact and recyclability compared to concretebased materials. Secondly, important printing parameters for toolpath planning, robotic and nozzle control, as well as robotic printing time, are presented and discussed in detail through 3DP experimental tests and a nonconventional wall study. The correlation of parameters in the early stage of design allows the assessment of their effectiveness to be used in construction-scale of non-conventional geometries towards minimization of 3DP time performance
¶
29 References
- Agustí-Juan Isolda, Habert Guillaume (2016-11)
Environmental Design Guidelines for Digital Fabrication - Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Braumann Johannes, Brell-Cokcan Sigrid (2012-12)
Digital and Physical Tools for Industrial Robots in Architecture:
Robotic Interaction and Interfaces - Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
3D Printing Using Concrete-Extrusion:
A Roadmap for Research - Buswell Richard, Soar Rupert, Gibb Alistar, Thorpe Tony (2006-06)
Freeform Construction:
Mega-Scale Rapid Manufacturing for Construction - Buswell Richard, Thorpe Tony, Soar Rupert, Gibb Alistar (2008-05)
Design, Data and Process Issues for Mega-Scale Rapid Manufacturing Machines Used for Construction - Davtalab Omid, Kazemian Ali, Khoshnevis Behrokh (2018-01)
Perspectives on a BIM-Integrated Software Platform for Robotic Construction through Contour Crafting - Delgado Camacho Daniel, Clayton Patricia, Brien William, Ferron Raissa et al. (2017-07)
Applications of Additive Manufacturing in the Construction Industry:
A Prospective Review - Diggs-McGee Brandy, Kreiger Eric, Kreiger Megan, Case Michael (2019-04)
Print Time vs. Elapsed Time:
A Temporal Analysis of a Continuous Printing Operation for Additive Constructed Concrete - Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
Large-Scale 3D Printing of Ultra-High-Performance Concrete:
A New Processing Route for Architects and Builders - Im Hyeonji, Othman Sulaiman, Castillo Jose (2018-10)
Responsive Spatial Print:
Clay 3D Printing of Spatial Lattices Using Real-Time Model-Recalibration - Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
Cementitious Materials for Construction-Scale 3D Printing:
Laboratory Testing of Fresh Printing Mixture - Khoshnevis Behrokh (2003-11)
Automated Construction by Contour Crafting:
Related Robotics and Information Technologies - Khoshnevis Behrokh, Dutton Rosanne (1998-01)
Innovative Rapid Prototyping Process Makes Large-Sized, Smooth-Surfaced Complex Shapes in a Wide Variety of Materials - Khoshnevis Behrokh, Hwang Dooil, Yao Ke, Yeh Zhenghao (2006-05)
Mega-Scale Fabrication by Contour Crafting - Kontovourkis Odysseas, Tryfonos George (2017-07)
Integrating Parametric Design with Robotic Additive Manufacturing for 3D Clay Printing:
An Experimental Study - Kontovourkis Odysseas, Tryfonos George, Georgiou Christos (2019-06)
Robotic Additive Manufacturing (RAM) with Clay Using Topology-Optimization Principles for Tool-Path-Planning:
The Example of a Building Element - Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
Developments in Construction-Scale Additive Manufacturing Processes - Nematollahi Behzad, Xia Ming, Sanjayan Jay (2017-07)
Current Progress of 3D Concrete Printing Technologies - Nerella Venkatesh, Mechtcherine Viktor (2019-02)
Studying the Printability of Fresh Concrete for Formwork-Free Concrete Onsite 3D Printing Technology (CONPrint3D) - Ngo Tuan, Kashani Alireza, Imbalzano Gabriele, Nguyen Quynh et al. (2018-02)
Additive Manufacturing (3D Printing):
A Review of Materials, Methods, Applications and Challenges - Perkins Isaac, Skitmore Martin (2015-03)
Three-Dimensional Printing in the Construction Industry:
A Review - Perrot Arnaud, Rangeard Damien, Courteille Eric (2018-04)
3D Printing of Earth-Based Materials:
Processing Aspects - Sakin Mehmet, Kiroglu Yusuf (2017-10)
3D Printing of Buildings:
Construction of the Sustainable Houses of the Future by BIM - Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
Vision of 3D Printing with Concrete:
Technical, Economic and Environmental Potentials - Tay Yi, Li Mingyang, Tan Ming (2019-04)
Effect of Printing Parameters in 3D Concrete Printing:
Printing Region and Support Structures - Teizer Jochen, Blickle Alexander, King Tobias, Leitzbach Olaf et al. (2016-07)
Large-Scale 3D Printing of Complex Geometric Shapes in Construction - Wu Peng, Wang Jun, Wang Xiangyu (2016-04)
A Critical Review of the Use of 3D Printing in the Construction Industry - Xu Jie, Ding Lieyun, Cai Lixiong, Zhang Lichao et al. (2019-04)
Volume-Forming 3D Concrete Printing Using a Variable-Size Square Nozzle
56 Citations
- Skoury Lior, Asaf Ofer, Sprecher Aaron, Menges Achim et al. (2025-12)
Data-Informed Digital Twin for Large-Scale 3D Printing in Construction - Nguyen Trang, Park Jaejun, Kim Dong-Hyun (2025-11)
Impacts of Infill Patterns and Curve Types in 3D Printed Clay Walls - Wan Qian, Wang Li, Huang Xiaodong, Wu Hao et al. (2025-10)
Shape Optimization Based on Isogeometric Analysis for 3D Concrete Printing:
A Design Method for Printing-Friendly Structure - Lopes de Aquino Brasil Alexander, Carmo Pena (2025-09)
A Systematic Review of Robotic Additive Manufacturing Applications in Architecture, Engineering, and Construction - Hanifa Mohamad, Mendonça Paulo, Figueiredo Bruno, Mahdy Deena (2025-06)
Experimental Study on the Thermal Performance of 3D-Printed Earthen Wall Segment with Optimized Infill Pattern - Wang Xiaoqi, Zuo Tianyi, Xu Yanling, Liu Xing et al. (2025-06)
Reinforcement Learning-Based Continuous Path Planning and Automated Concrete 3D Printing of Complex Hollow Components - Niroumand Hamed, Bałachowski Lech (2025-05)
Green Building with 3D Printed Earth Materials:
Current Issues and Future Prospects of 3D Printed Green Houses for the Construction Sector - Campos Guilherme, Lunelli Pietro, Moraes Elisângela, Souza Marcelo et al. (2025-04)
Optimization of Clay-Based Ceramic Mixtures with Sugarcane Bagasse Fiber for 3D Printing - Jiang Youbau, Gao Pengxiang, Adhikari Sondipon, Yao Xiaofei et al. (2024-12)
Studies on the Mechanical Properties of Inter-Layer Interlocking 3D Printed Concrete Based on a Novel Nozzle - Mohammed Arafat, Tamimi Adil, Abdwais Ahmed (2024-12)
Structural Performance of 3D Concrete Printed Load-Bearing Walls - Zhao Shuai, Zhou Ran, Luo Mingming, Liu Jianfei et al. (2024-12)
Distributed Fiber Optic Sensing System for Vibration Monitoring of 3D Printed Bridges - Tarhan Yeşim, Tarhan İsmail, Jacquet Yohan, Perrot Arnaud (2024-09)
Mechanical Behavior of 3D Printed and Textile-Reinforced Eco-Friendly Composites - Giacomobono Leonardo, Argenti Maria, Ferretti Elena, Paparella Giulio (2024-08)
Three-Dimensional Printing with Earthen Materials:
A Settlement-Scale Design Experience - Gonzales Betty, Zavaleta Diana, Bertolotti Bruno, Aguilar Rafael et al. (2024-07)
Comprehensive Investigation into the Influence of Soil Composition and Water Content on Cracking Due to Drying Shrinkage in 3D Printed Earthen Structures - Mozaffari Salma, Kamravafar Rahasadat, Li Yunyan, Mata-Falcón Jaime et al. (2024-07)
Leveraging Clay-Formwork 3D Printing for Reinforced-Concrete Construction - Los Angeles Ortega Rosario Maria, Medina Melany, Duque Rafael, Alberto Jaén Ortega Antonio et al. (2024-05)
Advancing Sustainable Construction:
Insights into Clay-Based Additive Manufacturing for Architecture, Engineering, and Construction - Dubor Alexandre, Cabay Edouard, Tayoun Yara, Carrasco Oriol et al. (2024-04)
3D Printed Earth Architecture:
Design Approach for a Performative Habitat - Souza Eduarda, Ribeiro Borges Paulo, Stengel Thorsten, Nematollahi Behzad et al. (2024-03)
3D Printed Sustainable Low-Cost Materials for Construction of Affordable Social Housing in Brazil:
Potential, Challenges, and Research Needs - Gündüz Gamze, Özkar Mine (2024-02)
A Process-Based Framework for Adaptable Modules in Robotic Clay 3D Printing - Rocha Douglas, Faria Paulina, Lucas Sandra (2023-12)
Additive Manufacturing of Earth-Based Materials:
A Literature Review on Mortar-Composition, Extrusion, and Processing Earth - Christ Julian, Perrot Arnaud, Ottosen Lisbeth, Koss Holger (2023-12)
Rheological Characterization of Temperature-Sensitive Biopolymer-Bound 3D Printing Concrete - Taher Ammar, Aşut Serdar, Spoel Willem (2023-10)
An Integrated Workflow for Designing and Fabricating Multi-Functional Building Components Through Additive Manufacturing with Clay - Asaf Ofer, Bentur Arnon, Larianovsky Pavel, Sprecher Aaron (2023-10)
From Soil to Printed Structures:
A Systematic Approach to Designing Clay-Based Materials for 3D Printing in Construction and Architecture - Lyu Qifeng, Dai Pengfei, Zong Meirong, Zhu Pinghua et al. (2023-10)
Plant-Germination Ability and Mechanical Strength of 3D Printed Vegetation Concrete Bound with Cement and Soil - Yin Xunzhi, Guo Chong, Sun Bo, Chen Honggang et al. (2023-09)
The State of the Art in Digital Construction of Clay Buildings:
Reviews of Existing Practices and Recommendations for Future Development - Jauk Julian, Gosch Lukas, Vašatko Hana, Königsberger Markus et al. (2023-09)
Filament-Reinforced 3D Printing of Clay - Rahal Said, Kaci Abdelhak, Skoudarli Abdeslam (2023-07)
Evaluation of Mechanical Anisotropy-Induced by 3D Printing Process for Earth-Based Materials - Yang Hui-Qin, Klug Christina, Schmitz Thomas (2023-06)
Fiber-Reinforced Clay:
An Exploratory Study on Automated Thread Insertion for Enhanced Structural Integrity in LDM. - Cabibihan John-John, Gaballa Aya, Fadli Fodil, Irshidat Mohammad et al. (2023-06)
A Guided Approach for Utilizing Concrete Robotic 3D Printing for the Architecture, Engineering, and Construction Industry - Singh Narinder, Colangelo Francesco, Farina Ilenia (2023-06)
Sustainable Non-Conventional Concrete 3D Printing:
A Review - Mozaffari Salma, Bruce Mackenzie, Clune Gabrielle, Xie Ruxin et al. (2023-06)
Digital Design and Fabrication of Clay Formwork for Concrete Casting - Joshi Arpan, Poullain Philippe, Craveiro Flávio, Bártolo Helena (2023-06)
Earth as a Construction-Material for Sustainable 3D Printing:
Rheological Aspect - Bedarf Patrick, Calvo Barentin Cristian, Schulte Dinorah, Şenol Ayça et al. (2023-02)
Mineral Composites:
Stay-in-Place Formwork for Concrete Using Foam 3D Printing - Li Zhengrong, Xing Wenjing, Sun Jingting, Feng Xiwen (2022-12)
Multi-Scale Structural Characteristics and Heat-Moisture Properties of 3D Printed Building Walls:
A Review - Volpe Stelladriana, Sangiorgio Valentino, Fiorito Francesco, Varum Humberto (2022-12)
Overview of 3D Construction Printing and Future Perspectives:
A Review of Technology, Companies and Research Progression - Yang Liming, Sepasgozar Samad, Shirowzhan Sara, Kashani Alireza et al. (2022-12)
Nozzle Criteria for Enhancing Extrudability, Buildability and Inter-Layer Bonding in 3D Printing Concrete - Kamel Ehsan, Kazemian Ali (2022-11)
BIM-Integrated Thermal Analysis and Building Energy Modeling in 3D Printed Residential Buildings - Teixeira João, Schaefer Cecília, Rangel Bárbara, Maia Lino et al. (2022-11)
A Road Map to Find in 3D Printing a New Design Plasticity for Construction:
The State of Art - Wang Li, Yang Yu, Hu Yuanyuan, Ma Guowei (2022-11)
Interfacial Properties of Three-Dimensional-Printed Permanent Formwork with Cast-in-Place Concrete - Salaimanimagudam M., Jayaprakash Jaganathan (2022-11)
Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry:
A Critical Review - Patterson Albert, Vajipeyajula Bhaskar, Norris William (2022-10)
System Architecture and Design Parameters for Extrusion-Based Autonomous Construction Systems - Khosravani Mohammad, Haghighi Azadeh (2022-08)
Large-Scale Automated Additive Construction:
Overview, Robotic Solutions, Sustainability, and Future Prospect - Silva Guido, Ñañez Robert, Zavaleta Diana, Burgos Valeria et al. (2022-07)
Eco-Friendly Additive Construction:
Analysis of the Printability of Earthen-Based Matrices Stabilized with Potato-Starch-Gel and Sisal-Fibers - Guamán-Rivera Robert, Martínez-Rocamora Alejandro, García-Alvarado Rodrigo, Muñoz-Sanguinetti Claudia et al. (2022-02)
Recent Developments and Challenges of 3D Printed Construction:
A Review of Research Fronts - Liu Junli, Nguyen Vuong, Panda Biranchi, Fox Kate et al. (2022-02)
Additive Manufacturing of Sustainable Construction Materials and Form-Finding Structures:
A Review on Recent Progresses - Gomaa Mohamed, Jabi Wassim, Soebarto Veronica, Xie Yi (2022-01)
Digital Manufacturing for Earth Construction:
A Critical Review - Shakor Pshtiwan, Chu Shaohua, Puzatova (nee Sharanova) Anastasiia, Dini Enrico (2022-01)
Review of Binder-Jetting 3D Printing in the Construction Industry - Pasco Jubert, Lei Zhen, Aranas Clodualdo (2022-01)
Additive Manufacturing in Off-Site Construction:
Review and Future Directions - Momeni Mahdi, Relefors Johan, Khatry Abubakar, Pettersson Lars et al. (2021-11)
Automated Fabrication of Reinforcement Cages Using a Robotized Production Cell - Bedarf Patrick, Dutto Alessandro, Zanini Michele, Dillenburger Benjamin (2021-08)
Foam 3D Printing for Construction:
A Review of Applications, Materials, and Processes - Duarte Gonçalo, Brown Nathan, Memari Ali, Duarte José (2021-07)
Learning from Historical Structures under Compression for Concrete 3D Printing Construction - Wang Li, Ma Guowei, Liu Tianhao, Buswell Richard et al. (2021-07)
Inter-Layer Reinforcement of 3D Printed Concrete by the In-Process Deposition of U-Nails - Haghighi Azadeh, Mohammed Abdullah, Wang Lihui (2021-06)
Energy Efficient Multi-Robotic 3D Printing for Large-Scale Construction:
Could This Technique Contribute to Sustainability of Future Buildings? - Bedarf Patrick, Schulte Dinorah, Şenol Ayça, Jeoffroy Etienne et al. (2021-04)
Robotic 3D Printing of Mineral Foam for a Lightweight Composite Facade Shading Panel - Pessoa Ana Sofia, Guimarães Ana, Lucas Sandra, Simões Nuno (2021-02)
3D Printing in the Construction Industry:
A Systematic Review of the Thermal Performance in Buildings - Krotov Oleg, Lazarev Yuriy, Velichkin Viktor, Petrochenko Marina et al. (2020-11)
The Multi-Storey Concrete Printing Construction Technology
BibTeX
@article{kont_tryf.2020.R3CPoPNCWCBoaPID,
author = "Odysseas Kontovourkis and George Tryfonos",
title = "Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design",
doi = "10.1016/j.autcon.2019.103005",
year = "2020",
journal = "Automation in Construction",
volume = "110",
}
Formatted Citation
O. Kontovourkis and G. Tryfonos, “Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design”, Automation in Construction, vol. 110, 2020, doi: 10.1016/j.autcon.2019.103005.
Kontovourkis, Odysseas, and George Tryfonos. “Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design”. Automation in Construction 110 (2020). https://doi.org/10.1016/j.autcon.2019.103005.