Modelling of 3D Concrete Printing Based on Computational Fluid Dynamics (2020-10)¶
10.1016/j.cemconres.2020.106256
, , Andersen Thomas, ,
Journal Article - Cement and Concrete Research, Vol. 138
Abstract
This paper presents a computational fluid dynamic model of 3D Concrete Printing. The numerical simulation is used to predict the cross-sectional shape of 3D printed segments through “virtual printing” simulations. An experimental parametric study of the layer geometry is also conducted for a wide range of processing printing speeds and nozzle heights. The constitutive behavior of the cement-based mortar used in experiments is characterized by rotational and oscillatory rheological tests, and it is modelled with a Bingham constitutive law. Moreover, two formulations of the constitutive law are used in the simulations: the generalized Newtonian fluid model, and the elasto-visco-plastic fluid. Overall, the numerical results agree well with the experiments, validating the proposed computational fluid dynamics modelling approach. Finally, an example of multi-layer print simulations as well as research prospects are presented.
¶
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Computational Fluid Dynamics Modelling and Experimental Analysis of Reinforcement-Bar-Integration in 3D Concrete Printing - Breseghello Luca, Hajikarimian Hamed, Jørgensen Henrik, Naboni Roberto (2023-07)
3DLightBeam+:
Design, Simulation, and Testing of Carbon-Efficient Reinforced 3D Concrete Printed Beams - Zhu Jinggao, Ren Xiaodan, Cervera Miguel (2023-07)
Peridynamic Buildability-Analysis of 3D Printed Concrete Including Damage, Plastic Flow and Collapse - Abbaoui Khalid, Korachi Issam, Mollah Md., Spangenberg Jon (2023-06)
Numerical Modelling of Planned Corner-Deposition in 3D Concrete Printing - Mollah Md., Comminal Raphaël, Serdeczny Marcin, Šeta Berin et al. (2023-05)
Computational Analysis of Yield-Stress-Buildup and Stability of Deposited Layers in Material-Extrusion Additive Manufacturing - Delavar Mohammad, Chen Hao, Sideris Petros (2023-04)
Seismic Design Methodology for 3D Printed Concrete Buildings - Salam Mohammad Abdul, Biernacki Joseph (2023-04)
2D Stationary Computational Printing of Cement-Based Pastes with Time-Dependent Rheology - Chen Hao, Zhang Daobo, Chen Peng, Li Ning et al. (2023-03)
A Review of the Extruder System Design for Large-Scale Extrusion-Based 3D Concrete Printing - Kilic Ugur, Ma Ji, Baharlou Ehsan, Ozbulut Osman (2023-03)
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Computational Modeling of Fiber Orientation During 3D Concrete Printing - Alabbasi Mohammad, Agkathidis Asterios, Chen Hanmei (2023-01)
Robotic 3D Printing of Concrete Building Components for Residential Buildings in Saudi Arabia - Yang Liming, Sepasgozar Samad, Shirowzhan Sara, Kashani Alireza et al. (2022-12)
Nozzle Criteria for Enhancing Extrudability, Buildability and Inter-Layer Bonding in 3D Printing Concrete - Bai Gang, Wang Li, Wang Fang, Ma Guowei (2022-12)
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Modelling of 3D Concrete Printing Process:
A Perspective on Material and Structural Simulations - Abbaoui Khalid, Korachi Issam, Mollah Md., Spangenberg Jon (2022-11)
CFD Modelling of Mortar-Extrusion and Path-Planning-Strategy at the Corner for 3D Concrete Printing - Pan Tinghong, Guo Rongxin, Jiang Yaqing, Ji Xuping et al. (2022-11)
Flow and Deformation Behaviors of Cementitious Materials Through Nozzles with Different Geometric Parameters:
Experimental and Numerical Approaches - Li Shuai, Nguyen-Xuan Hung, Tran Jonathan (2022-11)
Digital Design and Parametric Study of 3D Concrete Printing on Non-Planar Surfaces - Khan Shoukat, Koç Muammer (2022-10)
Numerical Modelling and Simulation for Extrusion-Based 3D Concrete Printing:
The Underlying Physics, Potential, and Challenges - Qaidi Shaker, Yahia Ammar, Tayeh B., Unis H. et al. (2022-10)
3D Printed Geopolymer Composites:
A Review - Rizzieri Giacomo, Cremonesi Massimiliano, Ferrara Liberato (2022-09)
A Numerical Model of 3D Concrete Printing - Chang Ze, Liang Minfei, Xu Yading, Schlangen Erik et al. (2022-08)
3D Concrete Printing:
Lattice Modeling of Structural Failure considering Damage and Deformed Geometry - Lesovik Valeriy, Tolstoy Aleksandr, Fediuk Roman, Amran Mugahed et al. (2022-08)
Improving the Performances of a Mortar for 3D Printing by Mineral Modifiers - Barjuei Erfan, Courteille Eric, Rangeard Damien, Marie F. et al. (2022-07)
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Numerical Simulation of Elastic Buckling in 3D Concrete Printing Using the Lattice-Model with Geometric Non-Linearity - Pan Tinghong, Guo Rongxin, Jiang Yaqing, Ji Xuping (2022-07)
How Do the Contact Surface Forces Affect the Inter-Layer Bond Strength of 3D Printed Mortar? - Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
A Review of Large-Scale 3DCP:
Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies - Ma Guowei, Bai Gang, Wang Li, Wang Fang (2022-07)
Explosion-Resistance of 3D Printing Ultra-High-Performance Concrete Based on Contact-Explosion Tests - Spangenberg Jon, Silva Wilson, Mollah Md., Comminal Raphaël et al. (2022-06)
Integrating Reinforcement with 3D Concrete Printing:
Experiments and Numerical Modelling - Ekanayaka Virama, Lachmayer Lukas, Raatz Annika, Hürkamp André (2022-06)
Approach to Optimize the Inter-Layer Waiting Time in Additive Manufacturing with Concrete Utilizing FEM Modeling - Mohammad Abdul, Biernacki Joseph (2022-06)
2D Stationary Computational Printing of Cement-Based Pastes - Muthumanickam Naveen, Duarte José, Nazarian Shadi, Bilén Sven (2022-04)
Metamodels for Rapid Analysis of Large Sets of Building Designs for Robotic Constructability:
Technology Demonstration Using the NASA 3D Printed Mars Habitat Challenge - Moeini Mohammad, Hosseinpoor Masoud, Yahia Ammar (2022-04)
3D Printing of Cement-Based Materials with Adapted Buildability - Pan Tinghong, Teng Huaijin, Liao Hengcheng, Jiang Yaqing et al. (2022-03)
Effect of Shaping Plate Apparatus on Mechanical Properties of 3D Printed Cement-Based Materials:
Experimental and Numerical Studies - Carneau Paul, Mesnil Romain, Baverel Olivier, Roussel Nicolas (2022-03)
Layer Pressing in Concrete Extrusion-Based 3D Printing:
Experiments and Analysis - Reinold Janis, Nerella Venkatesh, Mechtcherine Viktor, Meschke Günther (2022-02)
Extrusion-Process-Simulation and Layer-Shape-Prediction During 3D Concrete Printing Using the Particle-Finite-Element-Method - Mollah Md., Comminal Raphaël, Serdeczny Marcin, Pedersen David et al. (2022-01)
Numerical Predictions of Bottom-Layer-Stability in Material-Extrusion Additive Manufacturing - Lee Hojae, Seo Eun-A, Kim Won-Woo, Yang Jun-Mo et al. (2021-12)
X-Ray CT Analysis of the Cross-Section of a 3D Printed Deformed Layer - Şahin Hatice, Mardani Ali (2021-12)
Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
A State of the Art Review - Lachmayer Lukas, Ekanayaka Virama, Hürkamp André, Raatz Annika (2021-11)
Approach to an Optimized Printing Path for Additive Manufacturing in Construction Utilizing FEM Modeling - Liu Xuanting, Sun Bohua (2021-11)
The Influence of Interface on the Structural Stability in 3D Concrete Printing Processes - Zou Shuai, Xiao Jianzhuang, Duan Zhenhua, Ding Tao et al. (2021-10)
On Rheology of Mortar with Recycled Fine Aggregate for 3D Printing - Spangenberg Jon, Silva Wilson, Comminal Raphaël, Mollah Md. et al. (2021-10)
Numerical Simulation of Multi-Layer 3D Concrete Printing - Wolfs Robert, Salet Theo, Roussel Nicolas (2021-10)
Filament-Geometry-Control in Extrusion-Based Additive Manufacturing of Concrete:
The Good, the Bad and the Ugly - Perrot Arnaud, Pierre Alexandre, Nerella Venkatesh, Wolfs Robert et al. (2021-07)
From Analytical Methods to Numerical Simulations:
A Process Engineering Toolbox for 3D Concrete Printing - Chang Ze, Xu Yading, Chen Yu, Gan Yidong et al. (2021-05)
A Discrete Lattice-Model for Assessment of Buildability Performance of 3D Printed Concrete - Breseghello Luca, Sanin Sandro, Naboni Roberto (2021-04)
Tool-Path Simulation, Design and Manipulation in Robotic 3D Concrete Printing - Bai Gang, Wang Li, Ma Guowei, Sanjayan Jay et al. (2021-03)
3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates
BibTeX
@article{comm_silv_ande_stan.2020.Mo3CPBoCFD,
author = "Raphaël Comminal and Wilson Ricardo Leal da Silva and Thomas Juul Andersen and Henrik Stang and Jon Spangenberg",
title = "Modelling of 3D Concrete Printing Based on Computational Fluid Dynamics",
doi = "10.1016/j.cemconres.2020.106256",
year = "2020",
journal = "Cement and Concrete Research",
volume = "138",
}
Formatted Citation
R. Comminal, W. R. L. da Silva, T. J. Andersen, H. Stang and J. Spangenberg, “Modelling of 3D Concrete Printing Based on Computational Fluid Dynamics”, Cement and Concrete Research, vol. 138, 2020, doi: 10.1016/j.cemconres.2020.106256.
Comminal, Raphaël, Wilson Ricardo Leal da Silva, Thomas Juul Andersen, Henrik Stang, and Jon Spangenberg. “Modelling of 3D Concrete Printing Based on Computational Fluid Dynamics”. Cement and Concrete Research 138 (2020). https://doi.org/10.1016/j.cemconres.2020.106256.